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Section 8 Parking Brake System..................................................................................... 155........................................................157Chapter 1 Survey................................................................................................157
Chapter 2 Starting and Charging System.........................................................161Section 1 Starting System (MR479Q MR479QA MR481QA)..........................................161
Section 2 Charging System (MR479Q, MR479QA, MR481QA).......................................164Chapter 3 Combination Meter System..............................................................171Section 1 Circuit Diagram of Combination Meter and Location of Multi-pin Plug-in
Terminal............................................................................................................................ 171
Section 2 Malfunction Symptom Table and Solution Procedure...........................................174
Section 3 Combination Meter.......................................................................................... 187Chapter 4 Wiper and Washer System...............................................................193Section 1 Wiper and Washer System Inspection............................................................ 193
Section 2 Replacement and Adjustment............................................................................196Chapter 5 Light System......................................................................................198Section 1 Survey of Light System......................................................................................198
Section 2 Light System Symptom Inspection.................................................................. 202
Section 3 Headlamp Replacement....................................................................................211
Section 4 Front Fog Lamp Replacement............................................................................215
Section 5 Rear Combination Lamp Replacement..............................................................217
Section 6 High Mounted Stop Lamp Replacement............................................................218
Section 7 Interior Dome Lamp Replacement.....................................................................219
Section 8 Rear Row Reading Lamp Replacement...........................................................220
Section 9 License Plate Lamp Replacement...................................................................220Chapter 6 Audio System......................................................................................221Section 1 Audio System Description.................................................................................221
Section 2 Audio System Connector Terminal Layout...........................................................224
Section 3 Audio System Inspection................................................................................. 225
Section 4 Audio and Video System Replacement........................................................... 238Chapter 7 SRS (Supplemental Restraint System).............................................242Section 1 SRS-General Information.................................................................................242
Section 2 Troubleshooting................................................................................................ 251Part III Electrical Equipment
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123Section 6 Left & Right Trailing Rod AssemblyComponents
Replacement1. Separate parking brake cable assembly
Remove the parking brake cable set bolt on trailing rod
2. Remove the trailing rod assembly
(1) Remove the bolt connecting the trailing rod assembly and rear brake assembly.
(2) Remove the bolt connecting the trailing rod assembly and vehicle body
3. The parts installation is in the reverse order of the removal
Caution:
(1) The torque of the bolt attaching the trailing rod assembly to the body: 81~ 96N.m
(2) The torque of the bolt attaching the trailing rod assembly to the rear brake assembly:
81~96N.m
(3) The above bolts shall be tightened to the specified torque at Non-load.
(4) Check rear wheel alignment, adjust it as necessaryLeft Brake
Manual Brake Cable Trailing Rod Bushing LR Trailing
Trailing Rod
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127Section 2 Wheel ReplacementReplacement(1) Pry the edge of the wheel rim trim cover with screwdriver to remove the wheel rim trim cover
(2) Loose every tire nut with tire nut wrench.
(3) Four jacks support the vehicle body, two at each side as shown in the figure.
The jack should be near to the to-be-replaced wheel with solid base.
(4) Remove the wheel nut.
Caution:
(1) Make sure the parking brake control handle has been pulled up before jacking up the
vehicle
(2) Wheel nut torque : 95~115N.m
(3) Check the four wheel alignment when necessary
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147Section 6 Rear BrakeComponents
Repairing1. Remove rear wheel
2. Drain the brake fluid
3. Remove the brake drum
(1) loose the parking brake handle
(2) Remove the cotter pin with a long nose pliers
(3) loose the spindle slot nut
Lower Return Spring
Oil Baffle Plate
Anchor Plate
Brake Bottom Plates
Left Cable Plate
Left Torsion Spring
Adjusting Pawl Shaft
Pin
Left Adjusting
Pawl
Left Adjusting
Plate
Brake Shoe I
Wheel Hub Bearing II
Rear Spindle Cap
Wheel Hub
Bearing I
Stop Washer
Wheel Hub
Bolt
Rear Ring Gear
Rear Brake Drum
Rear Spindle Cover
Brake Shoe I
Shoe Guide
Friction Shoe
Boot
Cup
Piston
Wheel Cylinder
Spring
Piston
BootCup
Parking Brake
Left Swing Arm
Rear Brake
Auto
Adjusting Lever
Adjusting Lever Spring
Return Spring
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148(4) remove the brake drum
4. Measure brake drum inside diameter
Standard inside diameter: 180mm
Maximum inside diameter: 181mm
5. Separate the parking brake left swing arm. Loose the parking brake cable end joint
Separate the parking brake left swing arm. Remove the parking brake cable end joint with a screwdriver.
6. Remove the brake shoe I, brake shoe II
(1) using special tool, remove brake shoe positioning spring and pin
(2) remove brake shoe I and I after separating the return spring
7. Remove the rear brake automatic adjustment lever
Remove the brake adjustment lever spring and adjustment lever
8. Remove the return spring on the brake shoe
Remove the return spring from the brake shoePush
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1499. Remove the parking brake lever accessory
10. Inspect shoe lining thickness
Standard thickness: 4.0mm
Minimum thickness: 1.0mm
Replace the shoe if the lining thickness is less than the minimum or seriously worn.
11.Inspect brake drum and brake shoe lining for proper contact
If the contact between brake drum and shoe lining is improper, repair the lining with a brake shoe
grinder or replace the brake shoe.
12. Check brake wheel cylinder
Check the cylinder wall, piston cup for damage
13. Install brake wheel cylinder accessory
(1) Apply lithium soap base glycol grease to 2 brake wheel cylinder cups and pistons
(2) Replace two new cups and boots
14. Install the brake wheel cylinder
Brake wheel cylinder set bolt torque: 9~13 N.m
15. Apply high temperature grease
Apply high temperature grease to the contact surface of anchor
plate hole and pin. Smear a thin layer grease to back plate.
16. Install parking brake swing arm and other accessories
17. Install brake shoe I, II
18. Install brake shoe return spring
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15019. Install rear brake clearance automatic adjustment lever
20. Adjust the installing position of the brake shoe£¬install the brake drum
21. Fill the brake fluid
22. Bleed the air in the brake system
23. Check the fluid level in the reservoir
24. Check the brake fluid for leakage
25. Install the rear tire, tire nut torque: 95~115 N.m
26. Check parking brake operating handle. Check the parking brake control handle stroke and adjust if
necessary. (See parking brake system)Adjust BoltBack Plate
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155Section 8 Parking Brake SystemProblem symptoms tableUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Parking brake operating handle
Components1. Parking Brake Handle 2. Flat-headed Rivet 3. Pin Shaft 4. Flat-headed Rivet 5. Parking
Ratchet Pawl 6. Ratchet Plate 7. Connecting Lever 8. Return Spring 9. Plastic Bush
10. Adjusting Nut 11. Hex Bolt Spring Washer Compo. 12. Control Lever Boot Assembly
13. Equalizer14. Flat-headed Rivet15. Adjusting BoltAdjustment1. Check the parking brake handle stroke
Parking brake handle stroke: the vehicle is in reliable brake when pulling the parking brake handle up to
4~7 clicks and the brake lamp is ON. The maximum control force should be no more than 196N.
The wheel can turn freely when fully releasing the parking brake handle. Otherwise, please adjust it.
2. Parking brake handle stroke
(1) Remove parking brake handle bushing
(2) Remove the rear auxiliary console assembly
(3) Turn the adjusting nut to the right position and make sure the brake handle stroke is as specifiedSymptom Suspect area1. P a rking bra ke ha ndle (out of a djustme nt)2. Parking brake cable (stuck)3. Parking brake shoe clearance (out of adjustment)4. P a rking bra ke shoes lining (crac ke d or distortion)5. Return or tension spring (damaged) Brake Stagnation