2007 YAMAHA YBR250 Owners Manual

Y
AMAHA MOTOR DA AMAZÔNIA LTDA.
PRINTED IN BRAZIL
2007 - GYL
(E) OWNER’S MANUAL
YBR2505D1-F8199-E0

INTRODUCTION
EAU10100
Welcome to the Yamaha world of motorcycling!
As the owner of the YBR250, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YBR250. The owner’s manual does
not only instruct you in how to operate, inspect and maintain your motor\
cycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your moto\
rcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
EAU10151
Particularly important information is distinguished in this manual by the following notations:The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle
operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.l
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
l
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may\
be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATIONYBR250
OWNER’S MANUAL
© 2007 by Yamaha Motor da Amazônia Ltda 1st edition, January 2007All rights reserved
Any reprinting or unauthorized use without the written permission of
Yamaha Motor da Amazônia Ltda
is expressly prohibited.Printed in Brazil.
EAUW0010
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TABLE OF CONTENTESSAFETY INFORMATION .................... 1-1
DESCRIPTION ................................... 2-1Left view ........................................ 2 - 1
Right view ...................................... 2 - 2
Controls and instruments ............. 2 - 3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1 Main switch/steering lock ............. 3 - 1
Indicator and warning lights ........ 3 - 2
Speedometer ................................. 3 - 2
Tachometer .................................... 3 - 3
Multi-function display ................... 3 - 3
Handlebar switches ...................... 3 - 4
Clutch lever ................................... 3 - 5
Shift pedal ..................................... 3 - 6
Brake lever .................................... 3 - 6
Brake pedal ................................... 3 - 6
Fuel tank cap ................................. 3 - 7
Fuel ................................................ 3 - 7
Catalytic converter ........................ 3 - 8
Seat ................................................ 3 - 9
Helmet holder ................................ 3 - 9
Storage compartment .................3-10
Adjusting the shock aborber
assemblies ............................... 3-10
Luggage strap holders ...............3-11
Sidestand ..................................... 3-11
Ignition circuit cut-off system .....3-12 PRE-OPERATION CHECKS .............. 4-1
Pre-operation check list ............... 4 - 2
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1 Starting the engine ....................... 5 - 1
Shifting ........................................... 5 - 2
Tips for reducing fuel
consumption .............................. 5 - 3
Engine break-in ............................ 5 - 3
Parking .......................................... 5 - 4
PERIODIC MAINTENANCE AND
MINOR REPAIR .................................. 6-1 Owner’s tool kit .............................. 6 - 1
Periodic maintenance and lubrication chart ......................... 6 - 2
Removing and installing the cowling and panels ................... 6 - 6
Checking the spark plug .............. 6 - 7
Engine oil and oil filter element ... 6-8
Cleaning the air filter element ... 6-11
Checking the engine idling
speed ........................................ 6-12
Checking the throttle cable free play .................................... 6-12
Valve clearance .. ........................6-12
Tires ............................................. 6-13
Cast wheels ................................. 6-15
Adjusting the clutch lever free play .................................... 6-15Adjusting the brake pedal
position and free play .............6-16
Adjusting the rear brake light switch ........................................ 6-17
Checking the front brake pads
and rear brake shoes ..............6-17
Checking the front brake fluid level .......................................... 6-18
Changing the brake fluid ...........6-18
Drive chain slack ........................6-19
Cleaning and lubricating the
drive chain ............................... 6-20
Checking and lubricating the cables ....................................... 6-21
Checking and lubricating the throttle grip and cable .............6-21
Checking and lubricating the
brake and clutch levers ...........6-21
Checking and lubricating the brake and shift pedals ............6-22
Checking and lubricating the sidestand .................................. 6-22
Lubricating the rear
suspension .............................. 6-23
Checking the front fork ...............6-23
Checking the steering ................6-24
Checking the wheel bearings ....6-24
Battery .......................................... 6-24
Replacing the fuses ....................6-26
Replacing the headlight bulb ....6-27
Replacing a turn signal light bulb or the tail/brake light bulb .......6-28
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TABLE OF CONTENTES
Replacing the auxiliary lightb u l b ........................................... 6-28
Supporting the motorcycle .........6-29
Front wheel .................................. 6-29
Rear wheel .................................. 6-30
Troubleshooting ..........................6-31
Troubleshooting chart ................6-32
MOTORCYCLE CARE AND
STORAGE ........................................... 7-1
C a r e ............................................... 7 - 1
Storage .......................................... 7 - 3
SPECIFICATIONS .............................. 8-1
CONSUMER INFORMATION ............. 9-1 Identification numbers .................. 9 - 1
Vehicle identification number ...... 9 - 1
Model label .................................... 9 - 1
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1-1
1
SAFETY INFORMATION
EAU10281
MOTORCYCLES ARE SINGLE TRACK
VEHICLES. THEIR SAFE USE AND
OPERATION ARE DEPENDENT UPON
THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE
EXPERTISE OF THE OPERATOR.
EVERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS MOTORCYCLE.
HE OR SHE SHOULD:l
OBTAIN THOROUGH
INSTRUCTIONS FROM A
COMPETENT SOURCE ON ALL
ASPECTS OF MOTORCYCLE
OPERATION.
l
OBSERVE THE WARNINGS AND
MAINTENANCE
REQUIREMENTS IN THE
OWNER’S MANUAL.
l
OBTAIN QUALIFIED TRAINING IN
SAFE AND PROPER RIDING
TECHNIQUES.
l
OBTAIN PROFESSIONAL
TECHNICAL SERVICE AS
INDICATED BY THE OWNER’S
MANUAL AND/OR WHEN MADE
NECESSARY BY MECHANICAL
CONDITIONS.Safe riding
l
Always make pre-operation checks.
Careful checks may help prevent
an accident.
l
This motorcycle is designed to
carry the operator and a passenger.
l
The failure of motorists to detect
and recognize motorcycles in traffic
is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did not
see the motorcycle. Making
yourself conspicuous appears to be
very effective in reducing the
chance of this type of accident.
Therefore:lWear a brightly colored jacket.lUse extra caution when you are
approaching and passing through
intersections, since intersections
are the most likely places for
motorcycle accidents to occur.lRide where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
l
Many accidents involve
inexperienced operators. In fact, many operators who have been
involved in accidents do not even
have a current motorcycle license.
lMake sure that you are qualified
and that you only lend your
motorcycle to other qualified
operators.lKnow your skills and limits.
Staying within your limits may
help you to avoid an accident.lWe recommend that you
practice riding your motorcycle
where there is no traffic until you
have become thoroughly familiar
with the motorcycle and all of its
controls.
l
Many accidents have been caused
by error of the motorcycle operator.
A typical error made by the operator
is veering wide on a turn due to
EXCESSIVE SPEED or
undercornering (insufficient lean
angle for the speed).lAlways obey the speed limit and
never travel faster than warranted
by road and traffic conditions.lAlways signal before turning or
changing lanes. Make sure that
other motorists can see you.
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1-2
1
SAFETY INFORMATION
l
The posture of the operator and
passenger is important for proper
control.lThe operator should keep both
hands on the handlebar and both
feet on the operator footrests
during operation to maintain
control of the motorcycle.lThe passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped, with
both hands and keep both feet
on the passenger footrests.lNever carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
l
Never ride under the influence of
alcohol or other drugs.
l
This motorcycle is designed for on-
road use only. It is not suitable for
off-road use.
Protective apparel
The majority of fatalities from
motorcycle accidents are the result of
head injuries. The use of a safety helmet
is the single most critical factor in the
prevention or reduction of head injuries.
l
Always wear an approved helmet.
l
Wear a face shield or goggles. Wind
in your unprotected eyes could
contribute to an impairment of
vision that could delay seeing a
hazard.
l
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abrasions
or lacerations.
l
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
l
Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear
protective clothing that covers your
legs, ankles, and feet.
l
A passenger should also observe
the above precautions.
Modifications
Modifications made to this motorcycle
not approved by Yamaha, or the removal
of original equipment, may render the
motorcycle unsafe for use and may
cause severe personal injury.
Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your
motorcycle can adversely affect stability
and handling if the weight distribution of
the motorcycle is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle that
has added cargo or accessories. Here
are some general guidelines to follow if
loading cargo or adding accessories to
your motorcycle:
Loading
The total weight of the operator,
passenger, accessories and cargo must
not exceed the maximum load limit.Maximum load:
167 kg (368 lb)When loading within this weight limit,
keep the following in mind:l
Cargo and accessory weight should
be kept as low and close to the
motorcycle as possible. Make sure
to distribute the weight as evenly
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