2007 YAMAHA GIGGLE50 warning light

1
2
3
4
5
6
7
8
9
EAU10210
TABLE OF CONTENTSSAFETY INFORMATION ................... 1-1
Fur ther safe-riding points ............... 1-4
DESCRIPTION ................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS ................................................ 3-1
Main switch/steering lock ............... 3-1
Keyhole cover ................................. 3-2
Indicator and warning lights ........... 3-2
Speedometer unit ........................... 3-4
Fuel gauge ...................................... 3-4
Handlebar switches ........................ 3-5
Front brake lever ............................. 3-6
Rear brake lever ............................. 3-6
Fuel tank cap .................................. 3-6
Fuel .................................................3-7
Catalytic converter .......................... 3-8
Kickstarter....................................... 3-8
Seat ................................................3-9
Luggage hook ................................. 3-9
Helmet holder ................................. 3-9
Storage compartment ................... 3-10
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Star ting the engine ......................... 5-1
Star ting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking........................................... 5-2
Engine break-in .............................. 5-3
Parking........................................... 5-3
PERIODIC MAINTENANCE AND MINOR
REPAIR .............................................. 6-1
Periodic maintenance and lubrication
chart............................................ 6-2
Removing and installing panels ..... 6-5
Checking the spark plug ................. 6-6
Engine oil and oil strainer ............... 6-7
Final transmission oil ...................... 6-9
Coolant......................................... 6-10
Replacing the air filter element ..... 6-12
Checking the throttle cable free
play............................................ 6-12
Valve clearance ............................ 6-12
Tires.............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the brake lever free
play............................................ 6-15
Adjusting the rear brake lever free
play............................................ 6-16
Checking the front and rear brake
shoes......................................... 6-16Checking and lubricating the throttle
grip and cable ............................ 6-17
Lubricating the front and rear brake
levers......................................... 6-17
Checking and lubricating the
centerstand............................... 6-18
Checking the front fork ................. 6-18
Checking the steering ................... 6-19
Checking the wheel bearings ....... 6-19
Battery.......................................... 6-20
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-22
Replacing the tail/brake light bulb 6-23
Replacing a turn signal light bulb . 6-24
Troubleshooting............................ 6-24
Troubleshooting charts ................. 6-25
SCOOTER CARE AND STORAGE ... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............ 9-1
Identification numbers .................... 9-1
15P-F8199-E0_ch0.pmd2007/06/13, 11:15 5

3-2
1
2
3
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
EAUT2120
Keyhole coverZAUM00**To open the keyhole cover
Insert the key bow into the keyhole
cover receptacle as shown, and then
turn the key to “OPEN” to open the
cover.
To close the keyhole cover
Insert the key bow into the keyhole
cover receptacle as shown, and then
turn the key to “SHUT” to close the
cover. Keyhole cover
Indicator and warning lights
EAU11003
Indicator and warning lights(15P1/15P2/15P4)ZAUM00**
3
24
1
(15P3)ZAUM00**
0102030
40
50
60
3
24
1
1. Turn signal indicator light "5"
2. High beam indicator light "&"
3. Engine trouble warning light "
"
4. Coolant temperature warning light "
"
To unloc
k the steer
ing
12
ZAUM00**1. Turn.
2. Release.Push the key in, and then turn it to “OFF”
while still pushing it.
EWA10060
wNever turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF” or
“LOCK”.
15P-F8199-E0_ch3.pmd2007/06/20, 14:21 2

3-3
1
2
3
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
EAU11020
Turn signal indicator light “
5 55 5
5”
This indicator light flashes when the turn
signal switch is pushed to the left or
right.
EAU11080
High beam indicator light “
& && &
&”
This indicator light comes on when the
high beam of the headlight is switched
on. Turn signal indicator light
High beam indicator light
Coolant temperature warning light
Engine trouble warning light
EAUT1930
Engine trouble warning light “
”
This warning light flashes when an elec-
trical circuit monitoring the engine is
defective. When this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. If the warning light does not come
on for a few seconds, then go off, have
a Yamaha dealer check the electrical
circuit.
EAU11440
Coolant temperature warning light
“
”
This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and allow
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
ECA10020
cCDo not operate the engine if it is over-
heated.
15P-F8199-E0_ch3.pmd2007/06/20, 14:21 3

5-1
1
2
3
4
5
6
7
8
9
OPERATION AND IMPORTANT RIDING POINTS
EAU15942
OPERATION AND IMPORTANT RIDING POINTS
EAU15980
EWA10870
w● ●● ●
●
Become thoroughly familiar with
all operating controls and their
functions before riding. Consult
a Yamaha dealer regarding any
control or function that you do
not thoroughly understand.
● ●● ●
●
Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
● ●● ●
●
For safety, always start the en-
gine with the centerstand down.
Starting the engine
EAUT2250
Starting the engine
ECA10250
cCSee page 5-3 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.1. Turn the key to “ON”.
ECAT1070
cCThe engine trouble warning light and
coolant temperature warning light
should come on for a few seconds,
then go off. If these warning lights
do not go off, have a Yamaha dealer
check their electrical circuits.2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the front
or rear brake.NOTE:
If the engine does not start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-serve the battery. Do not crank the en-
gine more than 5 seconds on any one
attempt. If the engine does not start with
the starter motor, try using the
kickstarter.
ECA11040
cCFor maximum engine life, never ac-
celerate hard when the engine is
cold!
15P-F8199-E0_ch5.pmd2007/06/13, 11:17 1

8-2
1
2
3
4
5
6
7
8
9
SPECIFICATIONSTrail
84.0 mm (3.31 in)Front tireType
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022Rear tireType
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022
Maximum load
177 kg (390 lb)Tire air pressure (measured on cold
tires)Front
175 kPa (25 psi) (1.75 kgf/cm
2) (1.75 bar)
Rear
175 kPa (25 psi) (1.75 kgf/cm2) (1.75 bar)
Front wheelWheel type
Cast wheel
Rim size
10 x 3.00Rear wheelWheel type
Cast wheel
Rim size
10 x 3.00
Front brakeType
Drum brake
Operation
Right hand operationRear brakeType
Drum brake
Operation
Left hand operationFront suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring
Wheel travel
65.0 mm (2.56 in)Rear suspensionType
Unit swing
Spring/shock absorber type
Coil spring
Wheel travel
56.0 mm (2.20 in)Electrical systemIgnition system
Transistorized coil ignition
Charging system
AC magnetoBatteryModel
GTX5L-BSVoltage, capacity
12 V, 4.0 Ah
HeadlightBulb type
Halogen bulbBulb voltage, wattage x quantityHeadlight
12 V, 35 W/35.0 W x 1
Tail/brake light
12 V, 5.0 W/21.0 W x 1
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
License plate light (15P3/15P4)
12 V, 5.0 W x 1
Meter lighting
12 V, 1.7 W x 1
High beam indicator light
12 V, 1.7 W x 1
Turn signal indicator light
14 V, 3.0 W x 1
Coolant temperature warning light
12 V, 1.7 W x 1
Engine trouble warning light
12 V, 1.7 W x 1FusesMain fuse
15.0 A
15P-F8199-E0_ch8.pmd2007/07/18, 12:26 2

INDEX
AAcceleration and deceleration ................. 5-2
Air filter element, replacing .................... 6-12BBattery.................................................... 6-20
Brake lever free play, adjusting .............. 6-15
Brake lever, front ...................................... 3-6
Brake lever, rear ....................................... 3-6
Brake levers, lubricating......................... 6-17
Brake shoes, checking ........................... 6-16
Braking..................................................... 5-2CCare .......................................................... 7-1
Catalytic converter ................................... 3-8
Centerstand, checking and lubricating .. 6-18
Coolant................................................... 6-10
Coolant temperature warning light ........... 3-3DDimmer switch.......................................... 3-5EEngine break-in........................................ 5-3
Engine oil................................................. 6-7
Engine trouble warning light .................... 3-3FFinal transmission oil............................... 6-9
Front fork, checking............................... 6-18
Fuel .......................................................... 3-7
Fuel gauge............................................... 3-4
Fuel tank cap........................................... 3-6
Fuse, replacing ...................................... 6-21HHandlebar switches .................................. 3-5
Headlight bulb, replacing....................... 6-22
Helmet holder........................................... 3-9High beam indicator light ......................... 3-3
Horn switch .............................................. 3-5
IIdentification numbers.............................. 9-1
Indicator and warning lights ..................... 3-2KKey identification number ......................... 9-1
Keyhole cover ........................................... 3-2
Kickstarter ................................................ 3-8LLuggage hook.......................................... 3-9MMain switch/steering lock ......................... 3-1
Maintenance, periodic .............................. 6-1
Model label............................................... 9-2PPanels, removing and installing............... 6-5
Parking..................................................... 5-3
Part locations........................................... 2-1
Periodic maintenance and lubrication
chart ....................................................... 6-2
Pre-operation check list ........................... 4-2RRear brake lever free play, adjusting ..... 6-16SSafe-riding points ..................................... 1-4
Safety information .................................... 1-1
Seat.......................................................... 3-9
Spark plug, checking ............................... 6-6
Specifications........................................... 8-1
Speedometer unit..................................... 3-4
Start switch .............................................. 3-5
Starting off ................................................ 5-2
Starting the engine ................................... 5-1Steering, checking ................................. 6-19
Storage ..................................................... 7-3
Storage compartment ............................ 3-10
TTail/brake light bulb, replacing................ 6-23
Throttle cable free play, checking .......... 6-12
Throttle grip and cable, checking and
lubricating............................................ 6-17
Tires ....................................................... 6-13
Troubleshooting...................................... 6-24
Troubleshooting charts ........................... 6-25
Turn signal indicator light......................... 3-3
Turn signal light bulb, replacing............. 6-24
Turn signal switch ..................................... 3-5VValve clearance ...................................... 6-12
Vehicle identification number ................... 9-1WWheel bearings, checking ...................... 6-19
Wheels................................................... 6-15
15P-F8199-E0_ch9ind.pmd2007/06/16, 16:02 3