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EAU10210
TABLE OF CONTENTSSAFETY INFORMATION ................... 1-1
Fur ther safe-riding points ............... 1-4
DESCRIPTION ................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS ................................................ 3-1
Main switch/steering lock ............... 3-1
Keyhole cover ................................. 3-2
Indicator and warning lights ........... 3-2
Speedometer unit ........................... 3-4
Fuel gauge ...................................... 3-4
Handlebar switches ........................ 3-5
Front brake lever ............................. 3-6
Rear brake lever ............................. 3-6
Fuel tank cap .................................. 3-6
Fuel .................................................3-7
Catalytic converter .......................... 3-8
Kickstarter....................................... 3-8
Seat ................................................3-9
Luggage hook ................................. 3-9
Helmet holder ................................. 3-9
Storage compartment ................... 3-10
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Star ting the engine ......................... 5-1
Star ting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking........................................... 5-2
Engine break-in .............................. 5-3
Parking........................................... 5-3
PERIODIC MAINTENANCE AND MINOR
REPAIR .............................................. 6-1
Periodic maintenance and lubrication
chart............................................ 6-2
Removing and installing panels ..... 6-5
Checking the spark plug ................. 6-6
Engine oil and oil strainer ............... 6-7
Final transmission oil ...................... 6-9
Coolant......................................... 6-10
Replacing the air filter element ..... 6-12
Checking the throttle cable free
play............................................ 6-12
Valve clearance ............................ 6-12
Tires.............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the brake lever free
play............................................ 6-15
Adjusting the rear brake lever free
play............................................ 6-16
Checking the front and rear brake
shoes......................................... 6-16Checking and lubricating the throttle
grip and cable ............................ 6-17
Lubricating the front and rear brake
levers......................................... 6-17
Checking and lubricating the
centerstand............................... 6-18
Checking the front fork ................. 6-18
Checking the steering ................... 6-19
Checking the wheel bearings ....... 6-19
Battery.......................................... 6-20
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-22
Replacing the tail/brake light bulb 6-23
Replacing a turn signal light bulb . 6-24
Troubleshooting............................ 6-24
Troubleshooting charts ................. 6-25
SCOOTER CARE AND STORAGE ... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............ 9-1
Identification numbers .................... 9-1
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
To install the spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation.Spark plug gap:
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the spark
plug wrench, and then tighten it to
the specified torque.Tightening torque:
Spark plug:
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4~1/2 turn past
finger tight. However, the spark plug
should be tightened to the specified
torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
EAUT1460
Engine oil and oil strainerThe engine oil level should be checked
before each ride. In addition, the oil must
be changed and the oil strainer cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level
1. Place the vehicle on the
centerstand.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in a
false reading.2. Start the engine, warm it up for sev-
eral minutes, and then turn it off. Engine oil
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
Make sure that the O-ring is properly
seated.7. Install engine oil drain bolt A, and
then tighten both drain bolts to their
specified torques.Tightening torque:
Engine oil drain bolt A:
Engine oil drain bolt B:
ZAUM00**
1
1. Oil filler hole
8. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.Recommended engine oil:
See page 8-1.
Oil change quantity:
0.78 L (0.82 US qt) (0.69 Imp.qt)
ECA11670
cC● ●● ●
●
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
● ●● ●
●
Be sure no foreign material en-
ters the crankcase.
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off and
check for the cause.
10. Turn the engine off, and then check
the oil level and correct it if neces-
sary.
EAUT1560
Final transmission oilThe final transmission case must be
checked for oil leakage before each ride.
If any leakage is found, have a Yamaha
dealer check and repair the scooter. In
addition, the final transmission oil must
be changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.
1. Start the engine, warm it up by
riding the scooter for several min-
utes, and then stop the engine.
2. Place the scooter on the
centerstand.
3. Place an oil pan under the final
transmission case to collect the
used oil. Final transmission oil
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIRZAUM00**
1
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1. Final transmission oil filler bolt
2. Final transmission oil drain bolt4. Remove the oil filler bolt and drain
bolt to drain the oil from the final
transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to the
specified torque.Tightening torque:
Final transmission oil drain bolt:
6. Add the specified amount of the
recommended final transmission
oil, and then install the oil filler bolt
and tighten it to the specified
torque.
Tightening torque:
Final transmission oil filler bolt:
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.10 L (0.11 US qt) (0.09 Imp.qt)
EWA11310
w● ●● ●
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Make sure that no foreign mate-
rial enters the final transmission
case.
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Make sure that no oil gets on the
tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart. Coolant
EAUT1522
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition, the
coolant must be changed at the inter-
vals specified in the periodic mainte-
nance and lubrication chart.
1. Place the vehicle on the
centerstand.NOTE:●
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
●
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIRCenterstand, checking and lubricating
Front fork, checking
EAU23271
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EWA10750
wSecurely support the motorcycle so
that there is no danger of it falling
over.Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
ZAUM00**
ECA10590
cCIf any damage is found or the front
fork does not operate smoothly, have
a Yamaha dealer check or repair it.
EAU23191
Checking and lubricating the
centerstandThe operation of the centerstand should
be checked before each ride, and the
pivots and metal-to-metal contact sur-
faces should be lubricated if necessary.
EWA11300
wIf the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
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INDEX
AAcceleration and deceleration ................. 5-2
Air filter element, replacing .................... 6-12BBattery.................................................... 6-20
Brake lever free play, adjusting .............. 6-15
Brake lever, front ...................................... 3-6
Brake lever, rear ....................................... 3-6
Brake levers, lubricating......................... 6-17
Brake shoes, checking ........................... 6-16
Braking..................................................... 5-2CCare .......................................................... 7-1
Catalytic converter ................................... 3-8
Centerstand, checking and lubricating .. 6-18
Coolant................................................... 6-10
Coolant temperature warning light ........... 3-3DDimmer switch.......................................... 3-5EEngine break-in........................................ 5-3
Engine oil................................................. 6-7
Engine trouble warning light .................... 3-3FFinal transmission oil............................... 6-9
Front fork, checking............................... 6-18
Fuel .......................................................... 3-7
Fuel gauge............................................... 3-4
Fuel tank cap........................................... 3-6
Fuse, replacing ...................................... 6-21HHandlebar switches .................................. 3-5
Headlight bulb, replacing....................... 6-22
Helmet holder........................................... 3-9High beam indicator light ......................... 3-3
Horn switch .............................................. 3-5
IIdentification numbers.............................. 9-1
Indicator and warning lights ..................... 3-2KKey identification number ......................... 9-1
Keyhole cover ........................................... 3-2
Kickstarter ................................................ 3-8LLuggage hook.......................................... 3-9MMain switch/steering lock ......................... 3-1
Maintenance, periodic .............................. 6-1
Model label............................................... 9-2PPanels, removing and installing............... 6-5
Parking..................................................... 5-3
Part locations........................................... 2-1
Periodic maintenance and lubrication
chart ....................................................... 6-2
Pre-operation check list ........................... 4-2RRear brake lever free play, adjusting ..... 6-16SSafe-riding points ..................................... 1-4
Safety information .................................... 1-1
Seat.......................................................... 3-9
Spark plug, checking ............................... 6-6
Specifications........................................... 8-1
Speedometer unit..................................... 3-4
Start switch .............................................. 3-5
Starting off ................................................ 5-2
Starting the engine ................................... 5-1Steering, checking ................................. 6-19
Storage ..................................................... 7-3
Storage compartment ............................ 3-10
TTail/brake light bulb, replacing................ 6-23
Throttle cable free play, checking .......... 6-12
Throttle grip and cable, checking and
lubricating............................................ 6-17
Tires ....................................................... 6-13
Troubleshooting...................................... 6-24
Troubleshooting charts ........................... 6-25
Turn signal indicator light......................... 3-3
Turn signal light bulb, replacing............. 6-24
Turn signal switch ..................................... 3-5VValve clearance ...................................... 6-12
Vehicle identification number ................... 9-1WWheel bearings, checking ...................... 6-19
Wheels................................................... 6-15
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