2007 PORSCHE CAYMAN engine

Removingthebattery
Therequiredtoolisinthetoolkit.
Thebatteryislocatedinthefrontluggagecompart-mentunderablackplasticlid.
Warning!
Riskofdamagetoalternatorandelectroniccontrolunits.
Donotdisconnectbatterywhiletheengineisrunning.Thisalsoappliestocarsequippedwithabatterymainswitch.
Neverdrivethecarwithadisconnectedbattery.
Warning!
Riskofcausticburnsfromescapingacid.
Keepventcapsontoavoidspillage.
Donottiltthebatterywhenremovingandinstallingit.
1.Switchoffengineandallelectricalloads.
2.Openturn-locksA.Removeplasticlid.
3.PulloffventhoseC.
Danger!
Riskofshortcircuitandexplosion,resultinginseriouspersonalinjuryordeath.
Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable.
4.Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable-dangerofshortcircuit!
5.UnscrewfasteningscrewB.
6.Removebattery.
Installingthebattery
1.Putbatteryinandpushitallthewaytothestop.
2.ScrewinfasteningscrewB.
PracticalTips,EmergencyService265

EmergencyStartingwithJumper
Cables
Generalinformation
Ifthebatteryisdischarged,e.g.inwinterorafterthecarhasbeenparkedforalongtime,thebatteryofanothercarcanbeusedforstartingwiththehelpofjumpercables.Makesurethevoltageofbothbatteriesisthesame.Bothbatteriesmustbe12volttypes.Thecapacity(Amperehours,Ah)oftheboosterbatterymustnotbesubstantiallylessthanthatofthedischargedbattery.Thedischargedbatterymustbecorrectlyconnectedtothevehicle’selectricalsystem.
Pleaseobservethechapter”BATTERY”onpage262.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage260.
Note
Donottrytostartthecarbypushingortowing.Damagetothecatalyticconvertersandothercomponentsofthecarmayresult.
Danger!
Riskofshortcircuit,damageandexplosion,resultinginseriouspersonalinjuryordeath.
Useonlyjumpercablesofadequatediametercross-sectionandfittedwithcompletelyinsulatedalligatorclips.
Followallwarningsandinstructionsofthejumpercablemanufacturer.
Whenconnectingjumpercables,makesurethattheycannotgetcaughtinanymovingpartsintheenginecompartment.Thejumpercablesmustbelongenoughsothatneithervehiclesnorcablestouchanother.
Thevehiclesmustnotbeincontact,otherwisecurrentmightflowassoonasthepositiveterminalsareconnected.
Thecableclampsmustnotbeallowedtocontacteachotherwhenoneendofthejumpercablesareconnectedtoabattery.
Ensurethattoolsorconductivejewelry(rings,chains,watchstraps)donotcomeintocontactwiththepositivejumpercableorthepositivebatterypost.
Improperhook-upofjumpercablescanruinthealternator.
Warning!
Dangerofcausticburns.
Donotleanoverthebattery.
Warning!
Dangerofgasexplosion.
Improperuseofboosterbatterytostartavehiclemaycauseanexplosion,resultinginseriouspersonalinjuryordeath.
Keepsourcesofignitionawayfromthebattery,e.g.openflame,burningcigarettesorsparkingduetocablecontactorweldingwork.
Adischargedbatterycanfreezeevenat23°F/-5°C.Beforeconnectingjumpercables,afrozenbatterymustbethawedout.
PracticalTips,EmergencyService267

Connectjumpercablesinthefollowing
sequence:
Alwaysobservethesequencebelow:
1.Connectthepositivelead(red)tothepositiveterminalofthedischargedbatteryfirst,thenconnectittothepositiveterminalofthedonorbattery.
2.Firstconnectthenegativecable(black)tothenegativeterminalofthedonorbattery,thenconnectittoasuitablegroundingpointonthevehiclewiththedischargedbattery.Thisgroundingpointmustlieasfaraspossiblefromthebattery.Forexample,asolidmetalpartortheengineblockaresuitablegroundingpoints.Ifnosuitablegroundingpointsaretobefoundoneithervehicle,thenegativecablemustcarefullybeconnecteddirectlytothenegativeterminalofthebattery.Ifasuitablegroundingpointistobefoundonlyonthedonorvehicle,thenegativecablemustfirstbeconnectedtotheterminalofthedischargedbattery,thentothegroundingpointofthedonorvehicle.
3.Runtheengineofthedonorcaratahigherspeed.
4.Starttheengine.Anattemptedstartusingjumpercablesshouldnotlastmorethan15seconds.Thenallowawaitingperiodofatleastoneminute.
Note
Beforedisconnectingthejumpercables,electricalloadssuchastheheatedrearwindowandtheheatingfanblowershouldbeswitchedon(thevehicle’slightsmustnotbeswitchedon).Thisreducesvoltagepeakswhichmayoccurwhendisconnectingthejumpercables.
5.Withtheenginerunning,removebothjumpleadsinreverseorder.
268PracticalTips,EmergencyService

VehicleIdentication
Orderingspareparts
Whenorderingsparepartsormakinginquiries,pleasealwaysquotethevehicleidentificationnumber.
Vehicledatabank
Thevehicledatabankisattachedtotheinsideofthe”Maintenance“booklet.Itcontainsallimportantdataaboutyourcar.
Note
Thisdatabankcannotbere-orderedifitislostordamaged.
Thislabelcontainsthefollowinginformation:
1.VehicleIdentificationNo.
2.Type/Typedescription
3.Enginecode/Transmissioncode
4.PaintNo./Interior
5.Optionalequipment
Vehicleidenticationnumber
Position
InaccordancewithFederalSafetyRegulations,thevehicleidentificationnumberofyourcarislocatedatthebottomleftofthewindshieldframeandcanbeseenfromtheoutside.
Thevehicleidentificationnumberisinthefrontluggagecompartmentunderthebatterycoverandatthebottomleftbehindthewindshield.
Removingthebatterycover
Pleaseobservethechapter”BATTERY”onpage262.
Safetycompliancesticker
ThesafetycompliancestickerisyourassurancethatyournewPorschecomplieswithallapplica-bleFederalMotorVehicleSafetyStandardswhichwereineffectatthetimethevehiclewasmanufac-tured.
Thestickeralsoshowsthemonthandyearofproductionandthevehicleidentificationnumberofyourcar(perforations)aswellastheGrossVehicleWeightRatingandtheGrossAxleWeightRating.
292VehicleIdentification,TechnicalData

Tirepressureplate
Thetirepressureplateisattachedtotheleft-handdooraperture.
Enginenumber
Theenginenumberisstampedontheundersideofthecrankcase.
VehicleIdentification,TechnicalData293

TechnicalData
Enginedata
CaymanCaymanS
TypeM97/20Horizontallyopposedengine,liquidcooledM97/21Horizontallyopposedengine,liquidcooled
Numberofcylinders66
Bore3.37in./85.5mm3.78in./96mm
Stroke3.07in./78mm3.07in./78mm
Cubiccapacity163.96cu.in./2687cm³206.67cu.in./3387cm³
Net-horsepower,SAEJ1349245hp/180kW295hp/217kW
atcrankshaftspeed6500rpm6250rpm
Nettorque,SAEJ1349201ft.lb./273Nm251ft.lb./340Nm
atcrankshaftspeed4600-6000rpm4400-6000rpm
Engineoilconsumptionupto1.5liters/1000km(1.6quarts/622miles)upto1.5liters/1000km(1.6quarts/622miles)
294VehicleIdentification,TechnicalData

Capacities
UseonlyfluidsandfuelsauthorizedbyPorsche.YourauthorizedPorschedealerwillgladlyadviseyou.
YourPorschehasbeendesignedsothatitisnotnecessarytomixanyadditiveswithoilsorfuels.
EngineOilchangequantitywithoutoilfilterapprox.1.98U.S.gallons/7.5litersOilchangequantitywithoilfilterapprox.2.05U.S.gallons/7.75litersPleaseobservethechapter”ENGINEOILRECOMMENDATION”onpage210.
CoolantCayman:Manualtransmissionapprox.5.81U.S.gallons/22liters;TiptronicS:approx.5.92U.S.gal-lons/22.4litersCaymanS:Manualtransmissionapprox.5.89U.S.gallons/22.3liters;TiptronicS:approx.6.42U.S.gal-lons/24.3liters
Manualtransmissionanddifferential5-speed:approx.2.4quarts/2.25liters;6-speed:approx.3quarts/2.8liters
TiptronicSapprox.2.5U.S.gallons/9.5liters
DifferentialwithTiptronicSapprox.0.21U.S.gallons/0.8liters
Powersteeringapprox.1.1quarts/1literhydraulicfluidPentosinCHF11S®orPentosinCHF202®
Brakeuidapprox.0.4quarts/0.39liters;useonlyOriginalPorschebrakefluid
Windshieldwasherapprox.0.66U.S.gallons/2.5literswithoutheadlightwasherapprox.1.58U.S.gallons/6literswithheadlightwasher
FueltankRefillvolumeapprox.16.9U.S.gallons/64liters,includingapprox.2.6U.S.gallons/10litersreserve.
FuelqualityYourengineisdesignedtoprovideoptimumperformanceandfueleconomyusingunleadedpremiumfuelwithanoctaneratingof98RON(93CLCorAKI).Porschethereforerecommendstheuseofthesefuelsinyourvehicle.Porschealsorecognizesthatthesefuelsmaynotalwaysbeavailable.Beassuredthatyourvehiclewilloperateproperlyonunleadedpremiumfuelswithoctanenumbersofatleast95RON(90CLCorAKI),sincetheengine’s“ElectronicOctane™knockcontrol”willadapttheignitiontiming,ifnecessary.
VehicleIdentification,TechnicalData301

EnginediagramatfullpowerCayman
304VehicleIdentification,TechnicalData