2007 PORSCHE CAYMAN engine

Windows
Theroaddustwhichsettlesonthewindshieldandwindowscontainsparticlesoftirerubberandoilresidue.Theinteriortrimandupholsteryreleaseparticles,particularlyinstrongsunlight,whichcollectontheinsidesofthewindows.Thesedepositsareaugmentedbyimpuritiesintheairwhichentersthecarthroughthefreshairvents.
Cleanallwindowsregularly,insideandoutside,withPorschewindowcleaner.
Ifyouuseachamoisleatherforthewindows,donotuseitforpaintworkasitwillotherwisepickupacertainamountofpreservativeorpolishandcouldsmearthewindowsandthusimpairvision.
RemovedeadinsectswiththePorscheinsectremover.
Note
Doorwindowsfeatureawater-repellent(hydropho-bic)coatingwhichpreventssoilingofthewindows.
Thiscoatingissubjecttonaturalwearandcanberenewed.
ConsultanauthorizedPorschedealer.
Wiperblades
Wiperbladesthatareinperfektconditionarevitalforaclearview.
Replacethewiperbladestwiceperyear(beforeandafterthecoldseason)orwheneverwiperperformancedeteriorates.
PeriodicallycleanthewiperbladeswithPorschewindowcleaner,especiallyafterthevehiclehasbeenwashedinacarwash.Iftheyareverydirty(e.g.withinsectremains),theycanbecleanedwithaspongeorcloth.
Undercoating
Theundersideofyourcarisdurablyprotectedagainstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdamagetothisprotectivecoatingindaytodaydriving,itisadvisabletohavetheundersideofthecarinspectedatcertainintervals-preferablybeforethestartofwinterandagaininspring-andtheundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwiththebodysealtreatmentproceduresandhasthenecessaryequipmentforapplyingfactoryapprovedmaterials.Werecommendthatyouentrustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingandrust-proofingcompoundsbasedonbitumenorwaxdonotattackthesound-proofingmaterialsappliedatthefactory.
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Beforeapplyingfreshunderseal,carefullyremovedepositsordirtandgrease.Onceithasdried,thenewundercoatingcompoundformsatoughprotectivecoatingwhichprovidesefficientrust-proofingofthefloorpanelsandcomponents.
Alwaysapplyafreshcoatingofsuitablepreservativetounprotectedareasaftercleaningtheundersideofthebody,thetransmission,theengineorcarryingoutrepairstounder-body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportantdur-ingthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompartmentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
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StoringyourPorsche
IfyouintendtostoreyourPorscheforaprolongedperiod,pleaseconsultyourauthorizedPorschedealer.Thestaffwillbegladtoadviseyouonthemostsuitableandnecessarymethods.
Cleanyourvehiclethoroughlyinsideandoutside.Cleantheenginecompartment.Theundercarriageandchassiscomponentsshouldbefreeofdirtandsaltdeposits.
Fillupthefueltank.
Changetheoilandoilfilter,andruntheengineforseveralminutes.
Increasethetirepressureto58psi(4bar).Itisnotrecommendedtoliftthevehicle,duetothepossibilityofcorrosiononshockabsorberpistonshafts.Thevehicleshouldbemovedslightly,approximatelyeveryfourweeks,topreventflatspotonthetires.
Climatecontrol
Theairconditioningsystemshouldbeingoodworkingconditionandfullycharged.
Windshield/Headlightwasher
Checkandcorrectantifreeze/cleaningsolutionlevelasnecessary.
Electricalsystem
Removethebatteryfromthevehicleandstoreitinacooldryplace,notonacementfloor.Whenthebatteryisdisconnected,thealarmsystemisdeactivated.
Rechargethebatteryevery3months.Ifthebatteryremainsinthevehiclewiththecablesconnected,itisnecessarytocheck,removeandrechargethebatteryevery2-3weeks.Donotfastchargethebattery.
Pleaseobservethechapter”BATTERY”onpage262.
Vehicleinterior
Theinteriormustbedry,especiallyintheareaofthefloorcarpets.Theuseofdryingagents(Silica-Gel)isrecommendedinvehicleswithleatherinteriorandinareaswithhighhumidity.Therecommendedamountis3fabricbagsof1.1lbs.(500grams)eachplacedonthefloorcarpets.
Windows,doors,lidsandtopmustbeclosed.Theairventsshouldbeopened.
234Maintenance,CarCare

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycover-age.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
236PracticalTips,EmergencyService

Rearjackingpoint
Danger!
Seriouspersonalinjuryordeathand/orseriousdamagetotheengineorthevehiclemayoccur,ifyouliftthevehicleimproperly.
Neverliftthevehicleatanyotherplacethanthejackingpoints.
Neverliftthevehiclebytheengine,transmis-sionoraxles.
Donotdamageanysensitivecomponentsinthevicinityofthejackingpoints.
Platformlift
Beforethecarisdrivenontoaliftingplatform,itmustbeensuredthatthereisenoughspacebetweentheliftingplatformandthevehicle.
Garagelift
Agarageliftmaybeusedonlyattheillustratedjackingpoints.
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ElectricalSystem
Generalinformation
Inordertoavoiddamageandfaultsinelectricalorelectronicsystems,electricalaccessoriesshouldbeinstalledatyourauthorizedPorschedealer.
OnlyuseaccessoriesauthorizedbyPorsche.
Danger!
Riskofshortcircuitandre,resultinginseriouspersonalinjuryordeath.Replacingfusesorrelayswiththeenginerunningortheignitiononcouldcauseelectricalshock.
Disconnectedthebatteryduringallworkontheelectricalsystem.
Pleaseobservethechapter”BATTERY”onpage262.
Relays
Defectiverelaysshouldbechangedonlybyanauthorizedworkshop.
Alarmsystem,centrallocking
Thestatusofthecentrallockingandalarmsystemisnotchangedbydisconnectingthebattery.Whenthebatteryisdisconnected,thealarmsystemceasestofunction.
Overloadprotection
Ifthecentrallockingsystemisoperatedmorethantentimeswithinaminute,furtheroperationisblockedfor30seconds.
Loadswitch-offafter2hoursor7days
Iftheignitionkeyisremoved,loadswhichareswitchedonorareinstandbymode(suchastheluggagecompartmentlight,interiorlightandradio)areautomaticallyswitchedoffafterapprox.2hours.
Ifthevehicleisnotstartedorunlockedwiththeremotecontrolwithin7days,theremotecontrolstandbyfunctionisswitchedoff(tosavethevehiclebattery).
1.Inthiscase,unlockthedriver’sdoorwiththekeyatthedoorlock.Leavethedoorclosedinordertopreventthealarmsystemfrombeingtriggered.
2.Pressbutton1ontheremotecontrol.
Theremotecontrolisnowactivatedagain.
A-Diagnosticsocket
Replacingfuses
Inordertopreventdamagetotheelectricalsystemduetoshortcircuitsandoverloads,theindividualcircuitsareprotectedbyfuses.Thefuseboxislocatedinthedriver’sfootwell.
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7.Disconnectthenegativecablefirst,thenthepositivecable.
8.PushthepositiveterminalAintothefuseboxandpushontheplasticfuseboxcover.
Note
Theenginecannotbestartedwiththismethod.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage267.
PracticalTips,EmergencyService261

Chargestate
Awellchargedbatterywillnotonlypreventstartingproblemsbutwillalsolastlonger.
Inordertoavoidunintendedbatterydischarge
Switchoffunnecessaryelectricalloadsincitytraffic,onshorttripsorinalineortraffic.
Alwaysremovetheignitionkeyfromtheignitionswitchwhenleavingthecar.
AvoidfrequentoperationofthePorscheCommunicationManagementsystemwhentheengineisnotrunning.
Batterycare
Ensurethatbatteryissecurelymounted.
Keepterminalsandconnectionscleanandproperlytightened.Corrosioncanbepreventedbycoatingtheterminalsandconnectionswithpetroleumjellyorsiliconespray.
Ensurethatventcapsaresecurelytightenedtopreventspillage.
Checkingtheelectrolyteuidlevel
Generally,theelectrolytelevelmustbecheckedmoreofteninsummerthaninwinter,andmoreoftenwhendrivinglongdistances.
Whenaddingwater,useonlycleancontainers.Innocasemayalcohol(e.g.windowcleanerresidues)bepermittedtoenterthebattery.
Unscrewandopenthefillerventcapsofeachcell.
Withthecaronalevelsurface,thefluidlevelshouldmeettheindicatormarkineachcell.
Ifnecessary,topupwithdistilledwater.Donotuseacid.Onlyfilluptothemark,otherwisetheelectrolytewilloverflowwhenthebatteryisbeingchargedandcausedamage.
Batterycharging
Automotivebatteriesloosetheirefficiencywhennotinuse.Thechargeavailableinyourbatterycanbemeasuredwithabatteryhydrometer.WerecommendthatthebatteryvoltagebetestedbyyourPorschedealerwhohastheappropriateequipment.
Ifthecarisnotdrivenforprolongedperiods,thebatterymustbechargedatleastevery6weeks.Adischargedbatteryallowsrapidformationofsulfates,leadingtopermaturedeteriorationoftheplates.
Danger!
Hydrogengasgeneratedbythebatterycouldcauseanexplosion,resultinginseriouspersonalinjuryordeath.
Chargebatteryinawellventilatedarea.
Neverchargeafrozenbattery.Itmayexplodebecauseofgastrappedintheice.Allowafrozenbatterytothawoutfirst.
Ifyougetelectrolyte,whichisanacid,inyoureyesoronyourskin,immediatelyrinsewithcoldwaterforseveralminutesandcalladoctor.
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Slowbatterycharging
1.Payattentiontoallwarningsandfollowinstructionsthatcomewithyourbatterycharger.
2.Whencharging,ensureadequateventilation.
3.Removebattery.
Pleaseobservethechapter”REMOVINGTHEBATTERY”onpage265.
4.Allventcapsshouldbeopen.Thefluidlevelshouldmeettheindicatormarkineachcell.
5.Ensurethatchargerisswitchedoff-dangerofshortcircuit!
6.Connectchargercables.ChargercablesmustbeconnectedPOSITIV(+)toPOSITIV(+)andNEGATIVE(-)toNEGATIVE(-).
7.Switchoncharger.Normallyabatteryshouldbechargedatnomorethan10percentofitsratedcapacity.Ratedcapacityofthebatteryinyourvehicleislistedonthebatteryhousing.
8.Aftercharging,turnoffchargeranddisconnectchargercables.
9.Tightentheventcapsandreinstallbattery.
Pleaseobservethechapter”INSTALLINGTHEBATTERY”onpage265.
Winteroperation
Thecapacityandabilityofthebatterytostorepowerdecreasesatlowoutsidetemperatures.
Additionally,morepowerisconsumedwhilestarting,andtheheadlights,heater,rearwindowdefogger,etc.,areusedmorefrequently.
LetyourPorschedealertestthebattery’scapacitybeforewintersetsin.
Thebatterywilldischargemorequicklyifyourvehicleisnotdrivenonadailybasisoveradistanceofseveralmiles.Themoreoftenyoudriveyourvehicle,andthelongerthedistancedriveneachtrip,themoreopportunitythevehicle’schargingsystemwillhavetorechargethebattery.
Replacingthebattery
Theservicelifeofthebatteryissubjecttonormalwear;itdependsgreatlyoncare,climaticcondi-tionsanddrivingconditions(distances,loads).
OnlyuseanoriginalPorschebatterywiththecorrectpartnumber,asareplacement.
Pleaseobservethedisposalinstructionsforbatteries.
Puttingvehicleintooperation
Afterthebatteryisconnectedorafteracom-pletelydischargedbatteryischarged,themul-tifunctionalPSMlightlightsupontheinstrumentpanelandamessageappearsontheon-boardcomputertoindicateafault.
Thisfaultcanberemediedwithafewsimplesteps:
1.Starttheengine.
2.Withthevehiclestationary,performafewsteeringmovementstotheleftandrightandthendriveashortdistanceinastraightlineuntilthemultifunctinalPSMlightgoesoutandthemessageontheon-boardcomputerdisappears.
3.Ifthewarningsdonotdisappear,then:DrivecarefullytothenearestauthorizedPorschedealer.Havethefaultremedied.
4.Afterthewarningsdisappear:Stopthevehicleinasuitableplace.
5.Performadaptionofthepowerwindows:
Pleaseobservethechapter”STORINGENDPOSITIONOFTHEWINDOWS”onpage35.
Ignitionkey/ignitionlock
Donotinserttheignitionkeyintotheignitionlockifthevehiclebatteryisdischarged.Theignitionkeycannolongerberemoved.
Thekeycannotberemoveduntilthevehicleelectricalsystemissuppliedwithpoweragain.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage260.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage267.
264PracticalTips,EmergencyService