EC-570
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P1805 BRAKE SWITCH
Harness connectors M69, E7 (LHD models)
Harness connectors M201, M25 (RHD models)
Harness for open or short between stop lamp switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and stop lamp switch harness connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M201, M25, M69, E7 (RHD models)
Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK STOP LAMP SWITCH
Refer to EC-570, "
Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace stop lamp switch.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (Stop Lamp Switch)INFOID:0000000001693395
1.CHECK STOP LAMP SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check the continuity between stop lamp switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK STOP LAMP SWITCH-II
1. Adjust stop lamp switch installation. Refer to BR-6, "
Inspection and Adjustment".
2. Check the continuity between stop lamp switch terminals under the following conditions.
ECM Stop lamp switch
Continuity
Connector Terminal Connector Terminal
E16 99E13 (LHD models)
M203 (RHD models)2Existed
Terminals Condition Continuity
1 and 2 Brake pedalFully released Not existed
Slightly depressed Existed
ASCD BRAKE SWITCH
EC-589
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Check the following.
Harness connectors M69, E7 (LHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No. 2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ASCD brake switch harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ASCD BRAKE SWITCH
Refer to EC-591, "
Component Inspection (ASCD Brake Switch)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace ASCD brake switch.
6.CHECK ASCD CLUCH SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD cluch switch harness connector.
3. Turn ignition switch ON.
4. Check the continuity between ASCD cluch switch harness connector and ground.
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 7.
7.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
ASCD brake switch ECM
Continuity
Connector Terminal Connector Terminal
E36 (LHD models)
M205 (RHD models)2 E16 100 Existed
ASCD cluch switch
Ground Condition Voltage (V)
Connector Terminal
E35 (LHD models)
M206 (RHD models)1 Ground Brake pedalSlightly depressed Approx. 0
Fully released Battery voltage
ASCD brake switch
Ground Voltage
Connector Terminal
E36 (LHD models)
M205 (RHD models)1 Ground Battery voltage
EC-590
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ASCD BRAKE SWITCH
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
Harness connector M69,E7 (LHD models)
Harness connector M25,M201 (RHD models)
10A fuse (No. 2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between ASCD brake switch harness connector and ASCD clutch switch harness
connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK ASCD BRAKE SWITCH
Refer to EC-591, "
Component Inspection (ASCD Brake Switch)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace ASCD brake switch.
11 .CHECK ASCD CLUCH SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector
3. Check the continuity between ASCD cluch switch harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK ASCD CLUTCH SWITCH
Refer to EC-591, "
Component Inspection (ASCD Clutch Switch)".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace ASCD clutch switch.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
ASCD brake switch ASCD clutch switch
Continuity
Connector Terminal Connector Terminal
E36 (LHD models)
M205 (RHD models)2E35 (LHD models)
M206 (RHD models)1 Existed
ASCD cluch switch ECM
Continuity
Connector Terminal Connector Terminal
E35 (LHD models)
M206 (RHD models)2 E16 100 Existed
FUEL INJECTOR
EC-603
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F8, E8
10A fuse (No. 55)
Harness for open or short between fuel injector and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel injector harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL INJECTOR
Refer to EC-603, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace malfunctioning fuel injector.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000001693434
1.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector.
3. Check resistance between fuel injector terminals as follows.
Fuel injector
Ground Voltage
Cylinder Connector Terminal
1F17 1
Ground Battery voltage 2F18 1
3F19 1
4F20 1
Fuel injector ECM
Continuity
Cylinder Connector Terminal Connector Terminal
1F17 2
F1031
Existed 2F18 2 30
3F19 2 29
4F20 2 25
EC-606
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
FUEL PUMP
1. Turn ignition switch OFF.
2. Disconnect IDPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness or connectors E8, F8.
Harness for open or short to ground and short power.
>> Repair harness or connectors.
4.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect “fuel level sensor unit and fuel pump” harness connector.
4. Turn ignition switch ON.
5. Check voltage between “fuel level sensor unit and fuel pump” harness connector and ground.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
5.CHECK 10A FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 48) from IPDM E/R.
3. Check 15A fuse.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace fuse.
6.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between IPDM E/R harness connector and “fuel level sensor unit and fuel pump”
harness connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10.
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
F10 23 E46 47 Existed
Fuel level sensor unit
and fuel pump
Ground Voltage
Connector Terminal
B40 1 GroundBattery voltage should exist 1
second after ignition switch is
turn ON.
IPDM E/RFuel level sensor unit and
fuel pump
Continuity
Connector Terminal Connector Terminal
E45 36 B40 1 Existed
EC-614
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
HO2S1 HEATER
NO >> Repair or replace ground connection.
2.CHECK HO2S1 POWER SUPPLY CIRCUIT
1. Disconnect HO2S1 harness connector.
2. Turn ignition switch ON.
3. Check the voltage between HO2S1 harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F123, E6
10A fuse (No. 56)
Harness for open or short between HO2S1 and fuse
>> Repair or replace harness or connectors.
4.CHECK HO2S1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S1 harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HO2S1 HEATER
Refer to EC-615, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 1
Replace Heated oxygen sensor 1.
CAUTION:
Discard any heated oxygen sensor 1 which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new heated oxygen sensor 1, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool and approved anti-seize lubricant.
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT
Perform GI-55, "
Intermittent Incident".
>> Repair or replace.
HO2S1
Ground Voltage
Connector Terminal
F30 2 Ground Battery voltage
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F30 3 F7 3 Existed
HO2S2 HEATER
EC-621
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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NO >> Repair or replace ground connection.
2.CHECK HO2S2 POWER SUPPLY CIRCUIT
1. Disconnect HO2S2 harness connector.
2. Turn ignition switch ON.
3. Check the voltage between HO2S2 harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
IPDM E/R connector E11
10A fuse (No. 56)
Harness for open or short between heated oxygen sensor 2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S2 harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F121, E7
Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK HO2S2 HEATER
Refer to EC-622, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool and approved anti-seize lubricant.
HO2S2
Ground Voltage
Connector Terminal
E58 2 Ground Battery voltage
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E58 3 F7 5 Existed
EC-628
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
IGNITION SIGNAL
Component Inspection (Ignition Coil with Power Transistor)
INFOID:0000000001693442
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50 cm (19.7 in). Be careful not to get an electrical
shock while checking, because the electrical discharge
voltage becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm 0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning ignition coil with power transistor.
Component Inspection (Condenser)INFOID:0000000001693443
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
Terminals Resistance [at 25°C (77°F)]
1 and 2 Except 0 or ∞ Ω
1 and 3
Except 0 Ω
2 and 3
Spark should be generated.
JMBIA0066GB