EC-164
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P0135 HO2S1 HEATER
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
10A fuse (No. 54)
Harness for open or short between heated oxygen sensor 1 and fuse
>> Repair or replace harness or connectors.
4.CHECK HO2S1 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S1 harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-164, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor , clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool and approved anti-seize lubricant.
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT
Perform GI-55, "
Intermittent Incident".
>> Repair or replace.
Component InspectionINFOID:0000000001670931
1.CHECK HEATED OXYGEN SENSOR 1
1. Turn ignition switch OFF.
2. Disconnect HO2S1 harness connector.
3. Check resistance between HO2S1 terminals as follows.
HO2S1
Ground Voltage
Connector Terminal
F12 2 Ground Battery voltage
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F12 3 F10 3 Existed
P0141 HO2S2 HEATER
EC-177
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK HO2S2 POWER SUPPLY CIRCUIT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON.
3. Check the voltage between HO2S2 harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
10A fuse (No. 54)
Harness for open or short between heated oxygen sensor 2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S2 harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-178, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool and approved anti-seize lubricant.
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
HO2S2
Ground Voltage
Connector Terminal
F13 2 Ground Battery voltage
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
F13 3 F10 5 Existed
EC-192
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P0300, P0301, P0302, P0303, P0304 MISFIRE
2. Listen to each fuel injector operating sound.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-314, "
Component Inspection".
5.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50 cm (19.7 in). Be careful not to get an electrical
shock while checking, because the electrical discharge
voltage becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 6.
6.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-319, "
Component Function
Check". Clicking noise should be heard.
PBIB3332E
Spark should be generated.
JMBIA0066GB
Spark should be generated.
EC-208
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P0420 THREE WAY CATALYST FUNCTION
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform EC-313, "
Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50 cm (19.7 in). Be careful not to get an electrical
shock while checking, because the electrical discharge
voltage becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
F1025
E16 108 Battery voltage 29
30
31
Spark should be generated.
JMBIA0066GB
Spark should be generated.
P1122 ELECTRIC THROTTLE CONTROL FUNCTION
EC-225
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 3.
3.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Turn ignition switch OFF.
2. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness connectors.
6.CHECK FUSE
1. Disconnect 15A fuse (No. 52) from IPDM E/R.
2. Check 15A fuse for blown.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace 15A fuse.
7.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-III
1. Check the continuity between ECM harness connector and IPDM E/R harness connector.
(+) (–)
Condition Voltage
Connector Terminal Connector Terminal
F10 2 F16 108Ignition switch OFF Approx. 0V
Ignition switch ON Battery voltage
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
F10 15 E16 108 Battery voltage
IPDM E/R ECM
Continuity
Connector Terminal Connector Terminal
E46 46 F10 15 Existed
IPDM E/R ECM
Continuity
Connector Terminal Connector Terminal
E43 8 F10 2 Existed
P1124, P1126 THROTTLE CONTROL MOTOR RELAY
EC-229
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness connectors.
4.CHECK FUSE
1. Disconnect 15A fuse (No. 52) from IPDM E/R.
2. Check 15A fuse for blown.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace 15A fuse.
5.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
1. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Check the continuity between ECM harness connector and IPDM E/R harness connector.
2. Also check harness for short to ground and short to power.
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
F10 15 E16 108 Battery voltage
IPDM E/R ECM
Continuity
Connector Terminal Connector Terminal
E46 46 F10 15 Existed
(+) (–)
Condition Voltage
Connector Terminal Connector Terminal
F10 2 E16 108Ignition switch OFF Approx. 0V
Ignition switch ON Battery voltage
IPDM E/R ECM
Continuity
Connector Terminal Connector Terminal
E43 8 F10 2 Existed
EC-272
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1572 ASCD BRAKE SWITCH
NO-1 >> M/T models: GO TO 8.
2.CHECK OVERALL FUNCTION-II
With CONSULT-III
Select “BRAKE SW2” and check indication in “DATA MONITOR” mode.
Without CONSULT-III
Check the voltage between ECM harness connector terminal as follows.
Is the inspection result normal?
YES >> GO TO 21.
NO >> GO TO 16.
3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E7, M69 (LHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No.2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM ASCD harness connector.
3. Check the continuity between ASCD brake switch harness connector and ECM harness connector.
Monitor item Condition Indication
BRAKE SW2 Brake pedalSlightly depressed ON
Fully released OFF
(+) (−)
Condition Voltage
Connector Terminal Connector Terminal
E1699
(Stop lamp switch signal)E108 108 Brake pedalSlightly depressed Battery voltage
Fully released Approx. 0V
ASCD brake switch
Ground Voltage
Connector Terminal
E36 (LHD models)
M205 (RHD models)1 Ground Battery voltage
ASCD brake switch ECM
Continuity
Connector Terminal Connector Terminal
E36 (LHD models)
M205 (RHD models)2 E16 100 Existed
P1572 ASCD BRAKE SWITCH
EC-273
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
Junction block connector M25, M201, M69, E7 (RHD models)
Harness for open or short between ASCD brake switch and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH
Refer to EC-275, "
Component Inspection (ASCD Brake Switch)".
Is the inspection result normal?
YES >> GO TO 21.
NO >> Replace ASCD brake switch.
8.CHECK ASCD BRAKE SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD clutch switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 9.
9.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following.
Junction block connector E7, M69 (LHD models)
Junction block connector M25, M201 (RHD models)
10A fuse (No.2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
ASCD Clutch switch
Ground Condition Voltage (V)
Connector Terminal
E35 (LHD models)
M206 (RHD models)1 Ground Brake pedalSlightly depressed Approx. 0
Fully released Battery voltage
ASCD brake switch
Ground Voltage
Connector Terminal
E36 (LHD models)
M205 (RHD models)1 Ground Battery voltage