2007 NISSAN TIIDA transaxle

TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
 If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
 Never reuse transaxle gear oil, once it has been drained.
 Check oil level or replace gear oil with vehicle on level surface.
 During removal or installation, keep inside of transaxle clear of dust or dirt.
 Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
 In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
 Never damage sliding surfaces and mating surfaces.

TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381683
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381684
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-635,
"Exploded View".
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E

SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381686
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to XX-XX, "*****".
2. Remove differential side oil seal (1) using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
⇐: Front
 Install new differential side oil seal (1) to clutch housing and tran-
saxle case using Tool (A).
CAUTION:
 Do not reuse differential side oil seal.
 When installing, do not incline differential side oil seal.
 Do not damage clutch housing or transaxle case.
 Check oil level after installation. Refer to TM-628, "
Inspection".
PCIB1505E
Tool number : ST27862000 ( — )
Dimension “H
1” : 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2” : 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1506E

TM-632
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381690
Removal and InstallationINFOID:0000000001381691
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
3. Remove air breather hose.
CAUTION:
When air breather hose is removed, be sure to hold 2 way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
 When installing air breather hose on 2 way connector, paint mark must be rearward.
 When installing air breather hose on 2 way connector, push it until it hits the transaxle case.
 When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. 2 way connector
PCIB1511E

TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and InstallationINFOID:0000000001381693
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air breather hose. Refer to TM-632, "
Removal and Installation".
3. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
4. Drain clutch fluid and then remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
5. Disconnect clip of engine harness from bracket.
6. Disconnect ground cable from transaxle assembly.
7. Remove starter motor. Refer to STR-13, "
Removal and Installation".
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod
:Refer to installation.
PCIB1514E

TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Removal
and Installation (Right Side)".
NOTE:
Insert a suitable plug into side oil seal after removing front drive shaft.
10. Remove heat insulator and exhaust front tube. Refer to EX-5, "
Removal and Installation".
11. Disconnect position switch harness connector and then disconnect clip from rear housing.
12. Drain gear oil. Refer to TM-628, "
Draining".
13. Disconnect select cable and shift cable from transaxle assembly. Refer to TM-630, "
Removal and Installa-
tion".
14. Support engine assembly and transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switch.
15. Remove engine mount through bolt-securing nut. Refer to EM-89, "
Exploded View".
16. Remove LH engine mount bracket (transaxle side) bolts.
17. Remove rear engine mount bracket and rear torque rod.
18. Remove transaxle assembly to engine assembly bolts.
19. Remove transaxle assembly from the vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
 If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
 When installing the transaxle assembly to the engine, install the
bolts following the standard below.
(A): M/T to engine
(B): Engine to M/T
 Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
 After installation, check oil level, and check for leaks and loose mechanisms. Refer to TM-628, "
Inspection".
SCIA7084E
Bolt No. 1234
Quantity 2213
Bolt length “ ”
mm (in)55
(2.17)49
(1.93)69
(2.72)55
(2.17)
Tightening torque
N·m (kg-m, ft-lb)48.0
(4.9, 35)
PCIB1517E

TRANSAXLE ASSEMBLY
TM-635
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381694
CASE AND HOUSING COMPONENTS
PCIB1518E
1. Differential side oil seal 2. CSC (Concentric Slave Cylinder) 3. Input shaft oil seal
4. Clutch housing 5. Dowel pin 6. Magnet
7. Drain plug 8. Gasket 9. Oil channel
10. 2 way connector 11. Oil gutter 12. Air breather inner tube
13. Filler plug 14. Transaxle case 15. O-ring
16. Rear housing 17. Position switch
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.

TM-636
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
PCIB1519E
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th baulk ring 9. Spread spring
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Reverse synchronizer cone 14. Reverse baulk ring 15. Input shaft nut
16. Retaining pin 17. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.