SELF-DIAGNOSIS FUNCTION
HAC-215
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
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1. Turn mode control dial to AUTO, VENT or B/L position. (Except
for FOOT, D/F and DEF position)
2. Turn blower control dial to 1st position.
3. LEDs for A/C switch and intake switch blink for approximately 5
seconds. Then evaluation results are displayed.
4. Check intake switch (FRE, REC) and A/C switch LEDs illumina-
tion.
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
7.STEP-4: OPERATION OF EACH DOOR MOTOR IS CHECKED
1. Turn blower control dial to 2nd position. When switched to
STEP-4, LED for intake switch (FRE, REC) turns ON.
2. Every time rear window defogger switch is pressed, output pat-
tern shifts in following order: 1→2→3→4→5→6→1.
>> GO TO 8.
8.CHECK ACTUATORS
Confirm discharge air flow (refer to HAC-208, "
Discharge Air Flow"), air temperature, blower motor voltage,
and A/C compressor operation.
Checks must be made visually, by listening to any noise, or by touching air outlets with your hand, etc. for
improper operation.
OK or NG
OK >> INSPECTION END
NG >> Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to HAC-222, "
Mode Door Motor Diagnosis Procedure".
Intake door does not change.
Go to Intake Door Motor Circuit. Refer to HAC-230, "
Intake Door Motor Diagnosis Procedure".
Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to HAC-226, "
Air Mix Door Motor Diagnosis Procedure".
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to HAC-234, "
Front Blower Motor Diagnosis Procedure".
Magnet clutch does not engage.
SJIA0861E
SJIA0867E
AWIIA0329GB
HAC-218
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
SELF-DIAGNOSIS FUNCTION
Pressing the rear window defogger switch during STEP-3 will send
a reset signal to air mix door and mode door motor to reset them to
the starting position.
During reset: The rear window defogger switch LED will blink,
(approx. 10 seconds) Intake switch and A/C switch LEDs will blink.
(For approx. 6 seconds)
OK or NG
OK >> INSPECTION END
NG >> Refer to HAC-222, "
Mode Door Motor Diagnosis Procedure" or HAC-226, "Air Mix Door Motor
Diagnosis Procedure".
Front Air Control Self-Diagnosis Code ChartINFOID:0000000001547323
SELF-DIAGNOSTIC CODE CHART
SJIA0865E
SJIA0866E
Code No. Reference page
03 Battery voltage out of range XXXX
30 In-vehicle sensor circuit out of range (low)
HAC-247, "
In-Vehicle Sensor Diagnosis Procedure"31 In-vehicle sensor circuit out of range (high)
40 Ambient sensor circuit short
HAC-244, "
Ambient Sensor Diagnosis Procedure"41 Ambient sensor circuit open
50 Optical sensor (Driver) circuit open or short
HAC-250, "
Sunload Sensor Diagnosis Procedure"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit short
HAC-253, "
Intake Sensor Diagnosis Procedure"57 Intake sensor circuit open
80 CAN bus faultLAN-22, "
Trouble Diagnosis Flow Chart"
HAC-232
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
BLOWER MOTOR CONTROL SYSTEM
BLOWER MOTOR CONTROL SYSTEM
System DescriptionINFOID:0000000001547339
SYSTEM DESCRIPTION
Component Parts
Blower motor speed control system components are: Front air control
In-vehicle sensor
Ambient sensor
Sunload sensor
Intake sensor
System Operation
Automatic Mode
In the automatic mode, the blower motor speed is calculated by the front air control based on input from in-
vehicle sensor, sunload sensor, intake sensor and ambient sensor.
The blower motor is applied voltage ranges from approximately 3.0 volts (lowest speed) to 12 volts (highest
speed).
The control blower speed (in the range of 3.0 to 12V), front air control supplies a gate voltage to the power
transistor. Based on this voltage, front air control controls voltage supplied to the blower motor.
Starting Blower Motor Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56°C, the blower will not operate for
a short period of time (up to 150 seconds). The exact start delay time varies depending on the ambient and
engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at low speed until the engine coolant temperature rises above
56°C, at which time the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the A/C switch is pushed. The blower speed will gradually
rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. During conditions of low or no sunload, the blower
AWIIA0341GB
INSUFFICIENT COOLING
HAC-299
< SYMPTOM DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
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INSUFFICIENT COOLING
Component Function CheckINFOID:0000000001547374
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Press the AUTO switch.
2. Turn temperature control dial counterclockwise until 18° C (60° F) is displayed.
3. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-202, "
Operational Check".
Does another symptom exist?
YES >> Refer to HAC-298, "SymptomMatrixChart".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis Refer to HAC-213, "
Front Air Control Self-Diagnosis".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Refer to HAC-218, "
Front Air Control Self-Diagnosis Code Chart".
5.CHECK DRIVE BELTS
Check compressor belt tension. Refer to EM-15, "
Checking" HR16DE EM-142, "Checking Drive Belts" or
HR18DE or EM-263, "
Inspection and Adjustment" K9K.
Is the inspection result normal?
OK >> GO TO 6.
NG >> Adjust or replace compressor belt. Refer to XX-XX, "*****"
.
6.CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation. Refer to HAC-225, "
Air Mix Door Motor Com-
ponent Function Check"
Does air mix door operate correctly?
YES >> GO TO 7.
NO >> Check air mix door motor circuit. Refer to HAC-226, "
Air Mix Door Motor Diagnosis Procedure".
7.CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation.
Does cooling fan motor operate correctly?
YES >> GO TO 8.
NO >> Check cooling fan motor. Refer to CO-18, "
Component (Models with A/C)".
8.CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/
recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
LAN-16
< FUNCTION DIAGNOSIS >[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
Condition of Error DetectionINFOID:0000000001162758
“U1000” or “U1001” is indicated on SELF-DIAG RESULTS on CONSULT-III if CAN communication signal is
not transmitted or received between units for 2 seconds or more.
CAN COMMUNICATION SYSTEM ERROR
CAN communication line open (CAN-H, CAN-L, or both)
CAN communication line short (ground, between CAN communication lines, other harnesses)
Error of CAN communication control circuit of the unit connected to CAN communication line
WHEN “U1000” OR “U1001” IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS
NORMAL
Removal/installation of parts: Error may be detected when removing and installing CAN communication unit
and related parts while turning the ignition switch ON. (A DTC except for CAN communication may be
detected.)
Fuse blown out (removed): CAN communication of the unit may cease.
Voltage drop: Error may be detected if voltage drops due to discharged battery when turning the ignition
switch ON (Depending on the control unit which carries out CAN communication).
Error may be detected if the power supply circuit of the control unit, which carries out CAN communication,
malfunctions (Depending on the control unit which carries out CAN communication).
Error may be detected if reprogramming is not completed normally.
NOTE:
CAN communication system is normal if “U1000” or “U1001” is indicated on SELF-DIAG RESULTS of CON-
SULT-III under the above conditions. Erase the memory of the self-diagnosis of each unit.
Symptom When Error Occurs in CAN Communication SystemINFOID:0000000001162759
In CAN communication system, multiple units mutually transmit and receive signals. Each unit cannot transmit
and receive signals if any error occurs on CAN communication line. Under this condition, multiple control units
related to the root cause malfunction or go into fail-safe mode.
ERROR EXAMPLE
NOTE:
Each vehicle differs in symptom of each unit under fail-safe mode and CAN communication line wiring.
Refer to LAN-27, "
Abbreviation List" for the unit abbreviation.
Example: TCM branch line open circuit
SKIB8738E
Unit name Symptom
ECM Engine torque limiting is affected, and shift harshness increases.
BCM Reverse warning chime does not sound.
LAN
TROUBLE DIAGNOSIS
LAN-19
< FUNCTION DIAGNOSIS >[CAN FUNDAMENTAL]
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CAN Diagnosis with CONSULT-IIIINFOID:0000000001162760
CAN diagnosis on CONSULT-III extracts the root cause by receiving the following information.
Response to the system call
Control unit diagnosis information
Self-diagnosis
CAN diagnostic support monitor
Self-DiagnosisINFOID:0000000001162761
CAN Diagnostic Support MonitorINFOID:0000000001162762
MONITOR ITEM (CONSULT-III)
Unit name Symptom
ECM Engine torque limiting is affected, and shift harshness increases.
Engine speed drops.
BCM Reverse warning chime does not sound.
The front wiper moves under continuous operation mode even though the front
wiper switch being in the intermittent position.
The room lamp does not turn ON.
The engine does not start (if an error or malfunction occurs while turning the igni-
tion switch OFF.)
The steering lock does not release (if an error or malfunction occurs while turning
the ignition switch OFF.)
EPS control unit The steering effort increases.
Combination meter The tachometer and the speedometer do not move.
Warning lamps turn ON.
Indicator lamps do not turn ON.
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
IPDM E/RWhen the ignition switch is ON,
The headlamps (Lo) turn ON.
The cooling fan continues to rotate.
DTCSelf-diagnosis item
(CONSULT-III indication)DTC detection condition Inspection/Action
U1000 CAN COMM CIRCUITWhen ECM is not transmitting or receiving CAN
communication signal of OBD (emission-related
diagnosis) for 2 seconds or more.
Start the inspection. Re-
fer to the applicable sec-
tion of the indicated
control unit. When a control unit (except for ECM) is not
transmitting or receiving CAN communication
signal for 2 seconds or more.
U1001 CAN COMM CIRCUITWhen ECM is not transmitting or receiving CAN
communication signal other than OBD (emis-
sion-related diagnosis) for 2 seconds or more.
U1002 SYSTEM COMMWhen a control unit is not transmitting or receiv-
ing CAN communication signal for 2 seconds or
less.
U1010 CONTROL UNIT [CAN]When an error is detected during the initial diag-
nosis for CAN controller of each control unit.Replace the control unit
indicating “U1010”.
LAN-20
< FUNCTION DIAGNOSIS >[CAN FUNDAMENTAL]
TROUBLE DIAGNOSIS
Example: CAN DIAG SUPPORT MNTR indication
Without PAST
With PAST
MONITOR ITEM (ON-BOARD DIAGNOSIS)
NOTE:
For some models, CAN communication diagnosis result is received from the vehicle monitor.
JSMIA0015GB
Item PRSNT Description
Initial diagnosisOK Normal at present
NG Control unit error (Except for some control units)
Transmission diagnosisOK Normal at present
UNKWNUnable to transmit signals for 2 seconds or more.
Diagnosis not performed
Control unit name
(Reception diagnosis)OK Normal at present
UNKWNUnable to receive signals for 2 seconds or more.
Diagnosis not performed
No control unit for receiving signals. (No applicable optional parts)
Item PRSNT PAST Description
Transmission diagnosisOKOK Normal at present and in the past
1 – 39Normal at present, but unable to transmit signals for 2 seconds or more
in the past. (The number indicates the number of ignition switch cycles
from OFF to ON.)
UNKWN 0 Unable to transmit signals for 2 seconds or more at present.
Control unit name
(Reception diagnosis)OKOK Normal at present and in the past
1 – 39Normal at present, but unable to receive signals for 2 seconds or more
in the past. (The number indicates the number of ignition switch cycles
from OFF to ON.)
UNKWN 0 Unable to receive signals for 2 seconds or more at present.
––Diagnosis not performed.
No control unit for receiving signals. (No applicable optional parts)
PREPARATION
MA-5
< PREPARATION >
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Pre-Delivery Inspection ItemINFOID:0000000001277596
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
SAIA1597E