HA-26
< ON-VEHICLE MAINTENANCE >
ELECTRICAL LEAK DETECTOR
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.45 bar, 3.52 kg/cm
2, 50 psi) above 16°C. If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C, leaks may not be detected since the system may not reach 345 kPa (3.45
bar, 3.52 kg/cm
2, 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet f) to the
low-pressure side (evaporator drain hose g to shaft seal k). Refer to HA-27, "
Component". Perform a leak
check for the following areas carefully. Clean the component to be checked and move the leak detected
probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to
prevent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in
the cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recom-
mended procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode control dial position: VENT (Ventilation)
c. Intake door lever position: Recirculation
d. Max. cold temperature
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Turn engine off and perform leak check again following steps 4
through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
11. Before connecting recovery/recycling equipment to vehicle,
check recovery/recycling equipment gauges. No refrigerant
pressure should be displayed. If pressure is displayed, recover
refrigerant from equipment lines.
12. Discharge A/C system using approved refrigerant recovery/recycling equipment. Repair the leaking fitting
or component if necessary.
13. Evacuate and recharge A/C system and perform the leak test to confirm no refrigerant leaks.
14. Perform A/C performance test to ensure system works properly.
SHA839E
MAGNET CLUTCH
HAC-25
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
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1. Disconnect A/C compressor connector.
2. Start the engine.
3. Turn blower control dial and A/C switch ON.
4. Check voltage between A/C compressor harness connector F3
terminal 1 and ground.
OK or NG
OK >> Replace magnet clutch. Refer to XX.
NG >> GO TO 4.
4.CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between A/C compressor harness connector
F3 (A) terminal 1 and IPDM E/R harness connector E43 (B) ter-
minal 11.
OK or NG
OK >> Replace IPDM E/R. Refer to XX.
NG >> Repair harness or connector.
5.CHECK DEFROST A/C SWITCH
1. Start the engine.
2. Turn the mode control dial to (DEF) position.
Does the magnet clutch operate
OK >> GO TO 6.
NG >> GO TO 19.
6.CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
1. Turn ignition switch OFF.
2. Check compressor ON/OFF signal. Refer to HAC-15, "
CONSULT-III Function (BCM)".
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK CIRCUIT CONTINUITY BETWEEN FRONT AIR CONTROL AND BCM
1. Turn ignition switch OFF.
2. Disconnect front air control and BCM connector.
3. Check continuity between front air control harness connector
M33 (A) terminal 1and BCM harness connector M19 (B) termi-
nal 61.
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8.CHECK REFRIGERANT PRESSURE SENSOR
1. Reconnect front air control connector and BCM connector.1 - Ground :Battery voltage
SJIA0743E
1 - 11 :Continuity should exist
WJIA2233E
A/C SW ON : AIR COND SW ON
A/C SW OFF : AIR COND SW OFF
1 - 61 :Continuity should exist
AWIIA0448ZZ
HAC-98
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
SELF-DIAGNOSIS FUNCTION
SELF-DIAGNOSIS FUNCTION
Front Air Control Self-DiagnosisINFOID:0000000001547401
DESCRIPTION
The self-diagnostic system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from usual control to the self-diagnostic system is accomplished by
starting the engine (turning the ignition switch ON) and pressing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be cancelled by either pressing AUTO switch or turning the ignition switch OFF. Shifting from one step to
another is accomplished by means of pushing front air control switches, as required.
Additionally shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pushing blower
motor switch (UP: ).
FUNCTION CONFIRMATION PROCEDURE
1.SET IN SELF-DIAGNOSTIC MODE
1. Turn ignition switch ON.
2. Set in self-diagnostic mode as follows. Within 10 seconds after starting engine (ignition switch is turned
ON.), press OFF switch for at least 5 seconds.
AWIIA0284GB
SELF-DIAGNOSIS FUNCTION
HAC-99
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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CAUTION:
If battery voltage drops below 12V during diagnosis STEP-3, door motor speed becomes slower and
as a result, the system may generate an error even when operation is usual. To avoid this, start engine
before performing this diagnosis.
>> GO TO 2.
2.STEP-1: LED AND DISPLAY ARE CHECKED
Check display screen (1) and LED illumination (2).
OK or NG
OK >> GO TO 3.
NG >> Malfunction OFF switch or AUTO switch. Refer to HAC-
311, "Self-Diagnosis".
3.CHECK TO ADVANCE SELF-DIAGNOSIS STEP-2
Press temperature control switch (UP: ).
Advance to self
-diagnosis STEP-2?
YES >> GO TO 4.
NO >> Replace front air control (temperature control switch is malfunctioning). Refer to XX.
4.CHECK TO RETURN SELF-DIAGNOSIS STEP-1
Press temperature control switch (DOWN: ).
Return to self
-diagnosis STEP-1?
YES >> GO TO 5.
NO >> Replace front air control (temperature control switch is malfunctioning). Refer to XX.
5.STEP-2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Press temperature control switch (UP: ).
Does code No. 20 appear on the display?
YES >> GO TO 6.
NO >> GO TO 13.
6.STEP-3: AIR MIX DOOR AND MODE DOOR POSITIONS ARE CHECKED
Press temperature control switch (UP: ).
Does code No. 30 appear on the display?
YES >> GO TO 7.
NO >> GO TO 14.
AWIIA0285ZZ
SJIA0737E
SJIA0738E
SELF-DIAGNOSIS FUNCTION
HAC-103
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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Pressing the DEF switch during STEP-3 will send a reset signal to
air mix door and mode door motor to reset them to the starting
position.
During reset: The 30 and DEF switch LED will blinks. (For approx.
9 seconds)
>> INSPECTION END
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3°C between temperature setting (displayed digitally)
and temperature felt by driver.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press blower motor switch (UP: ) to set system in auxiliary mode.
3. Display shows 0°C in auxiliary mechanism.
SJIA0952E
SJIA0757E
HAC-118
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
BLOWER MOTOR CONTROL SYSTEM
BLOWER MOTOR CONTROL SYSTEM
System DescriptionINFOID:0000000001547417
SYSTEM DESCRIPTION
Component Parts
Fan speed control system components are: Front air control
In-vehicle sensor
Ambient sensor
Sunload sensor
Intake sensor
System Operation
Automatic Mode
In the automatic mode, the blower motor speed is calculated by the front air control based on input from in-
vehicle sensor, sunload sensor, intake sensor and ambient sensor.
The blower motor is applied voltage ranges from approximately 3.0 volts (lowest speed) to 12 volts (highest
speed).
The control blower speed (in the range of 3.0 to 12V), front air control supplies a gate voltage to the power
transistor. Based on this voltage, front air control controls voltage supplied to the blower motor.
Starting Fan Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56°C, the blower will not operate for
a short period of time (up to 150 seconds). The exact start delay time varies depending on the ambient and
engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at low speed until the engine coolant temperature rises above
56°C, at which time the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the A/C switch is pushed. The blower speed will gradually
rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. During conditions of low or no sunload, the blower
AWIIA0296GB
SELF-DIAGNOSIS FUNCTION
HAC-213
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
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SELF-DIAGNOSIS FUNCTION
Front Air Control Self-DiagnosisINFOID:0000000001547321
DESCRIPTION
The self-diagnostic system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from usual control to the self-diagnostic system is accomplished by
starting the engine (turning the ignition switch ON) and pressing intake switch for at least 5 seconds. The
intake switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This
system will be cancelled by either pressing A/C switch or turning the ignition switch OFF. Shifting from one
step to another is accomplished by means of turning blower control dial, as required.
FUNCTION CONFIRMATION PROCEDURE
1.SET IN SELF-DIAGNOSTIC MODE
1. Set temperature control dial at 22°C (72°.
2. Set mode control dial to B/L or FOOT position.
3. Set blower control dial to OFF position.
4. Turn ignition switch ON.
AWIIA0326GB
HAC-214
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
SELF-DIAGNOSIS FUNCTION
5. Set in self-diagnostic mode as follows. Within 10 seconds after starting engine (ignition switch is turned
ON.), press intake switch for at least 5 seconds.
CAUTION:
If battery voltage drops below 12V during diagnosis STEP-3, door motor speed becomes slower and
as a result, the system may generate an error even when operation is usual. To avoid this, start engine
before performing this diagnosis.
>> GO TO 2.
2.STEP-1: LEDS ARE CHECKED
1. Check rear defogger switch, A/C switch and intake switch LEDs illumination.
2. Check indicator LEDs illumination.
OK or NG
OK >> GO TO 3.
NG >> Does not illuminate rear defogger switch, A/C switch
and intake switch LEDs illumination. Refer to HAC-
311, "Self-Diagnosis".
3.STEP-2: CHECK TO ADVANCE SELF-DIAGNOSIS STEP-2
Turn blower control dial to AUTO position.
CAUTION:
When switched to STEP-2, LEDs of FRE and REC position blinks for approximately 5 seconds.
Check intake switch (FRE, REC) indicator LEDs illumination
OK >> GO TO 4.
NG >> Replace front air control (Blower control dial is malfunctioning.)
4.CHECK TO RETURN SELF-DIAGNOSIS STEP-1
Turn blower control dial to OFF position.
Return to self
-diagnosis STEP-1?
YES >> GO TO 5.
NO >> Replace front air control (Blower control dial is malfunctioning.)
5.STEP-2: SENSOR CIRCUIT ARE CHECKED
1. Turn blower control dial to AUTO position.
CAUTION:
When switched to STEP-2, LEDs of FRE and REC position blinks for approximately 5 seconds.
2. Check intake switch (FRE, REC) indicator LEDs illumination.
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.STEP-3: AIR MIX DOOR AND MODE DOOR MOTOR ARE CHECKED
AWIIA0327GB
AWIIA0328GB