STOP LAMP SWITCH (M/T)
SEC-47
< COMPONENT DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
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STOP LAMP SWITCH (M/T)
Diagnosis ProcedureINFOID:0000000001532060
1.CHECK STOP LAMP SWITCH INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect Intelligent Key unit connector.
3. Check voltage between Intelligent Key unit harness connector
M52 terminal 26 and ground.
Is the inspection result normal?
YES >> Stop lamp switch is OK.
NO >> GO TO 2.
2.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Disconnect stop lamp switch connector.
2. Check voltage between stop lamp switch harness connector
M203 terminal 1 and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness between stop lamp switch
power supply circuit and fuse.
3.CHECK STOP LAMP SWITCH OPERATION
Check continuity between stop lamp switch terminals 1 and 2.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace stop lamp switch.
4.CHECK STOP LAMP SWITCH CIRCUIT
ConnectorTe r m i n a l s
ConditionVoltage (V)
(Approx.)
(+) (-)
M52 26 GroundBrake pedal
depressedBattery volt-
age
Brake pedal
released0
WIIA1207E
1 - Ground : Battery voltage
WIIA1208E
Component Terminals Condition Continuity
Stop lamp
switch12Brake pedal depressed Yes
Brake pedal released No
WIIA1209E
ST-6
< ON-VEHICLE MAINTENANCE >
STEERING WHEEL
ON-VEHICLE MAINTENANCE
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000001282496
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nuts for looseness. Refer to ST-12, "
Removal and Instal-
lation" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on the
outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the
correct position.
Perform neutral position inspection after wheel alignment. Refer to SR-2, "
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"" .
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if steer-
ing wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position using suitable tool as
shown.
4. If steering wheel turning force is out of the specification, refer to
STC-3, "
Work Flow" .
CHECKING FRONT WHEEL TURNING ANGLE
Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force: Less than 36 N (3.7 kg-f, 8.2 lb-f)
WGIA0180E
TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
TYPE 1 (4AT: RE4F03B)
BASIC INSPECTION ...................................
10
DIAGNOSIS AND REPAIR WORKFLOW .........10
Work Flow ...............................................................10
Diagnostic Work Sheet ............................................11
FUNCTION DIAGNOSIS ..............................13
A/T CONTROL SYSTEM ....................................13
Cross-Sectional View ..............................................13
Shift Mechanism ......................................................14
TCM Function ..........................................................21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................23
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control (Overrun Clutch Control) ......26
Control Valve ...........................................................28
Centrifugal Cancel Mechanism ...............................28
Component Parts Location ......................................30
A/T SHIFT LOCK SYSTEM ................................31
System Description .................................................31
Component Parts Location ......................................31
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......32
Introduction .............................................................32
OBD Function for A/T System .................................32
One or Two Trip Detection Logic of OBD ................32
OBD Diagnostic Trouble Code (DTC) .....................32
Malfunction Indicator Lamp (MIL) ............................33
DIAGNOSIS SYSTEM (TCM) .............................35
CONSULT-III Function (TRANSMISSION) .............35
Diagnosis Procedure without CONSULT-III ............38
COMPONENT DIAGNOSIS .........................43
DTC U1000 CAN COMMUNICATION LINE .......43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH ..................................................
44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
Component Inspection .............................................46
DTC P0710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT ...................................................
48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
48
On Board Diagnosis Logic .......................................48
Possible Cause ........................................................48
DTC Confirmation Procedure ..................................48
Diagnosis Procedure ...............................................48
Component Inspection .............................................50
DTC P0720 VEHICLE SPEED SENSOR·A/T
(REVOLUTION SENSOR) .................................
52
Description ...............................................................52
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
52
On Board Diagnosis Logic .......................................52
Possible Cause ........................................................52
DTC Confirmation Procedure ..................................52
Diagnosis Procedure ...............................................53
DTC P0725 ENGINE SPEED SIGNAL .............56
Description ...............................................................56
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DTC TURBINE REVOLUTION SENSOR .........104
Description ............................................................104
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
104
On Board Diagnosis Logic ....................................104
Possible Cause .....................................................104
DTC Confirmation Procedure ................................104
Diagnosis Procedure .............................................104
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
108
Description ............................................................108
On Board Diagnosis Logic ....................................108
Possible Cause .....................................................108
DTC Confirmation Procedure ................................108
Diagnosis Procedure .............................................108
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
109
Description ............................................................109
On Board Diagnosis Logic ....................................109
Possible Cause .....................................................109
DTC Confirmation Procedure ................................109
Diagnosis Procedure .............................................109
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUIT .............................................
111
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
111
TCM Terminal and Reference Value .....................111
Diagnosis Procedure .............................................111
Component Inspection ..........................................115
A/T SHIFT LOCK SYSTEM ..............................116
Wiring Diagram - A/T Shift Lock System - .............116
Terminals And Reference Values .........................116
Diagnosis Procedure .............................................117
ECU DIAGNOSIS .......................................119
TCM ..................................................................119
Reference Value ...................................................119
Wiring Diagram - A/T CONTROL SYSTEM - ........123
Fail-Safe ................................................................123
DTC Inspection Priority Chart ...............................125
DTC Index .............................................................125
DTC Alphabetical Index ........................................126
SYMPTOM DIAGNOSIS ............................127
SYSTEM SYMPTOM ........................................127
Symptom Chart .....................................................127
OD OFF Indicator Lamp Does Not Come On .......138
Engine Cannot Be Started in "P" and "N" Position ..140
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
140
In "N" Position, Vehicle Moves ..............................141
Large Shock "N" → "R" Position ...........................142
Vehicle Does Not Creep Backward in "R" Position ..142
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ..................................................................
144
Vehicle Cannot Be Started from D1 .......................145
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 .......................................................146
A/T Does Not Shift: D2→ D3 ..................................148
A/T Does Not Shift: D3→ D4 ..................................149
A/T Does Not Perform Lock-up .............................151
A/T Does Not Hold Lock-up Condition ...................151
Lock-up Is Not Released .......................................152
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ...................................................153
A/T Does Not Shift: D4→ D3, When OD OFF ........154
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position .................................................
155
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ..................................................
156
Vehicle Does Not Decelerate by Engine Brake .....158
TCM Self-Diagnosis Does Not Activate .................161
PRECAUTION ............................................163
PRECAUTIONS ...............................................163
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
163
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
163
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine (For Type1 Only) ......................
163
Precaution .............................................................164
Service Notice or Precaution .................................165
Wiring Diagram and Trouble Diagnosis .................165
PREPARATION .........................................166
PREPARATION ...............................................166
Special Service Tool ..............................................166
Commercial Service Tool ......................................169
ON-VEHICLE MAINTENANCE ..................171
A/T FLUID .......................................................171
Checking A/T Fluid ................................................171
Changing A/T Fluid ................................................171
A/T Fluid Cooler Cleaning .....................................172
STALL TEST ...................................................175
Inspection and Judgment ......................................175
LINE PRESSURE TEST ..................................178
Inspection and Judgment ......................................178
ROAD TEST ....................................................180
Description .............................................................180
Check Before Engine Is Started ............................180
Check at Idle ..........................................................181
Cruise Test - Part 1 ...............................................183
Cruise Test - Part 2 ...............................................185
Cruise Test - Part 3 ...............................................186
Vehicle Speed When Shifting Gears .....................188
TM-4
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
188
ON-VEHICLE REPAIR ...............................189
TRANSMISSION CONTROL MODULE ..........189
Exploded View .......................................................189
Removal and Installation .......................................189
CONTROL SYSTEM ........................................191
Control Valve Assembly and Accumulators ...........191
PARK/NEUTRAL POSITION (PNP) SWITCH .195
Park/Neutral Position (PNP) Switch ......................195
REVOLUTION SENSOR ..................................197
Revolution Sensor .................................................197
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
197
DIFFERENTIAL SIDE OIL SEAL ....................199
Differential Side Oil Seal ........................................199
SHIFT CONTROL SYSTEM ............................200
Control Device Removal and Installation ...............200
Control Device Disassembly and Assembly ..........203
Selector Lever Knob Removal and Installation ......203
Adjustment of A/T Position ....................................204
Checking of A/T Position .......................................204
KEY INTERLOCK CABLE ...............................206
Removal and Installation .......................................206
AIR BREATHER HOSE ...................................209
Removal and Installation .......................................209
REMOVAL AND INSTALLATION ..............210
TRANSAXLE ASSEMBLY ..............................210
Exploded View .......................................................210
Removal and Installation .......................................210
DISASSEMBLY AND ASSEMBLY ............213
OVERHAUL .....................................................213
Component ............................................................213
Oil Channel ............................................................219
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
220
Location of Snap Rings .........................................221
DISASSEMBLY ...............................................222
Disassembly ..........................................................222
REPAIR FOR COMPONENT PARTS ..............237
Manual Shaft .........................................................237
Oil Pump ................................................................240
Control Valve Assembly ........................................243
Control Valve Upper Body .....................................252
Control Valve Lower Body .....................................255
Reverse Clutch ......................................................258
High Clutch ............................................................262
Forward and Overrun Clutches .............................267
Low & Reverse Brake ...........................................273
Rear Internal Gear and Forward Clutch Hub ........278
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer ........................
281
Band Servo Piston Assembly ................................287
Final Drive .............................................................292
ASSEMBLY ......................................................297
Assembly (1) .........................................................297
Adjustment (1) .......................................................298
Assembly (2) .........................................................303
Adjustment (2) .......................................................307
Assembly (3) .........................................................311
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
319
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
319
General Specification ............................................319
Vehicle Speed at Which Gear Shifting Occurs .....319
Vehicle Speed at When Lock-up Occurs/Releases
.
319
Stall Speed ............................................................319
Line Pressure ........................................................319
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
320
Control Valves .......................................................321
Accumulator ..........................................................321
Clutches and Brakes .............................................321
Final Drive .............................................................323
Planetary Carrier ...................................................323
Oil Pump ...............................................................323
Input Shaft .............................................................323
Reduction Pinion Gear ..........................................323
Band Servo ...........................................................323
Output Shaft ..........................................................323
Bearing Retainer ...................................................324
Total End Play .......................................................324
Reverse Clutch End Play ......................................324
Removal and Installation .......................................324
Shift Solenoid Valves ............................................324
Solenoid Valves ....................................................324
A/T Fluid Temperature Sensor ..............................325
Revolution Sensor .................................................325
Dropping Resistor .................................................325
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
325
TYPE 2 (4AT: RE4F03B)
BASIC INSPECTION .................................
326
DIAGNOSIS AND REPAIR WORKFLOW ........326
Work Flow .............................................................326
Diagnostic Work Sheet .........................................327
FUNCTION DIAGNOSIS ...........................329
A/T CONTROL SYSTEM ..................................329
TM-5
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329
Shift Mechanism ....................................................330
TCM Function ........................................................337
CAN Communication .............................................338
Input/Output Signal of TCM ...................................338
Line Pressure Control ...........................................339
Shift Control ..........................................................340
Lock-up Control .....................................................341
Engine Brake Control (Overrun Clutch Control) ....342
Control Valve .........................................................344
Centrifugal Cancel Mechanism .............................344
Component Parts Location ....................................346
A/T SHIFT LOCK SYSTEM ..............................347
System Description ...............................................347
Component Parts Location ....................................347
DIAGNOSIS SYSTEM (TCM) ...........................348
CONSULT-III Function (TRANSMISSION) ...........348
Diagnosis Procedure without CONSULT-III ..........350
COMPONENT DIAGNOSIS .......................355
VEHICLE SPEED SENSOR - A/T (REVOLU-
TION SENSOR) ................................................
355
Description ............................................................355
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
355
On Board Diagnosis Logic ....................................355
Possible Cause .....................................................355
DTC Confirmation Procedure ................................355
Diagnosis Procedure .............................................356
VEHICLE SPEED SENSOR MTR ....................359
Description ............................................................359
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
359
On Board Diagnosis Logic ....................................359
Possible Cause .....................................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................359
SHIFT SOLENOID VALVE A ...........................361
Description ............................................................361
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
361
On Board Diagnosis Logic ....................................361
Possible Cause .....................................................361
DTC Confirmation Procedure ................................361
Diagnosis Procedure .............................................361
Component Inspection ..........................................363
SHIFT SOLENOID VALVE B ...........................365
Description ............................................................365
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
365
On Board Diagnosis Logic ....................................365
Possible Cause .....................................................365
DTC Confirmation Procedure ................................365
Diagnosis Procedure .............................................365
Component Inspection ...........................................367
OVERRUN CLUTCH SOLENOID VALVE ......369
Description .............................................................369
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
369
On Board Diagnosis Logic .....................................369
Possible Cause ......................................................369
DTC Confirmation Procedure ................................369
Diagnosis Procedure .............................................369
Component Inspection ...........................................371
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .............................................................
373
Description .............................................................373
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
373
On Board Diagnosis Logic .....................................373
Possible Cause ......................................................373
DTC Confirmation Procedure ................................373
Diagnosis Procedure .............................................373
Component Inspection ...........................................375
BATT/FLUID TEMP SEN (A/T FLUID TEMP
SENSOR CIRCUIT AND TCM POWER
SOURCE) ........................................................
376
Description .............................................................376
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
376
On Board Diagnosis Logic .....................................376
Possible Cause ......................................................376
DTC Confirmation Procedure ................................376
Diagnosis Procedure .............................................376
Component Inspection ...........................................379
ENGINE SPEED SIGNAL ...............................381
Description .............................................................381
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
381
On Board Diagnosis Logic .....................................381
Possible Cause ......................................................381
DTC Confirmation Procedure ................................381
Diagnosis Procedure .............................................381
TURBINE REVOLUTION SENSOR ................383
Description .............................................................383
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
383
On Board Diagnosis Logic .....................................383
Possible Cause ......................................................383
DTC Confirmation Procedure ................................383
Diagnosis Procedure .............................................383
LINE PRESSURE SOLENOID VALVE ...........387
Description .............................................................387
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
387
On Board Diagnosis Logic .....................................387
Possible Cause ......................................................387
DTC Confirmation Procedure ................................387
TM-6
Diagnosis Procedure .............................................387
Component Inspection ...........................................390
CAN COMMUNICATION LINE ........................391
Description .............................................................391
On Board Diagnosis Logic .....................................391
Possible Cause ......................................................391
DTC Confirmation Procedure ................................391
Diagnosis Procedure .............................................391
MAIN POWER SUPPLY AND GROUND CIR-
CUIT .................................................................
392
Description .............................................................392
On Board Diagnosis Logic .....................................392
Possible Cause ......................................................392
DTC Confirmation Procedure ................................392
Diagnosis Procedure .............................................392
A/T 1ST GEAR FUNCTION .............................394
Description .............................................................394
On Board Diagnosis Logic .....................................394
Possible Cause ......................................................394
DTC Confirmation Procedure ................................394
Diagnosis Procedure .............................................395
A/T 2ND GEAR FUNCTION ............................397
Description .............................................................397
On Board Diagnosis Logic .....................................397
Possible Cause ......................................................397
DTC Confirmation Procedure ................................397
Diagnosis Procedure .............................................398
A/T 3RD GEAR FUNCTION ............................400
Description .............................................................400
On Board Diagnosis Logic .....................................400
Possible Cause ......................................................400
DTC Confirmation Procedure ................................400
Diagnosis Procedure .............................................401
A/T 4TH GEAR FUNCTION .............................403
Description .............................................................403
On Board Diagnosis Logic .....................................403
Possible Cause ......................................................403
DTC Confirmation Procedure ................................403
Diagnosis Procedure .............................................404
A/T TCC S/V FUNCTION (LOCK-UP) .............408
Description .............................................................408
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
408
On Board Diagnosis Logic .....................................408
Possible Cause ......................................................408
DTC Confirmation Procedure ................................408
Diagnosis Procedure .............................................409
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
413
Description .............................................................413
On Board Diagnosis Logic .....................................413
Possible Cause ......................................................413
DTC Confirmation Procedure ................................413
Diagnosis Procedure .............................................413
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUIT .............................................
414
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
414
TCM Terminal and Reference Value ....................414
Diagnosis Procedure .............................................414
Component Inspection ..........................................418
A/T SHIFT LOCK SYSTEM ..............................419
Wiring Diagram - A/T Shift Lock System - ............419
Terminals And Reference Values .........................419
Diagnosis Procedure .............................................420
ECU DIAGNOSIS ......................................422
TCM ..................................................................422
Reference Value ...................................................422
Wiring Diagram - A/T CONTROL SYSTEM - ........426
Fail-Safe ................................................................426
Alphabetical Index .................................................428
SYMPTOM DIAGNOSIS ...........................429
SYSTEM SYMPTOM ........................................429
Symptom Chart .....................................................429
OD OFF Indicator Lamp Does Not Come On .......440
Engine Cannot Be Started in "P" and "N" Position .442
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
442
In "N" Position, Vehicle Moves ..............................443
Large Shock "N" → "R" Position ...........................444
Vehicle Does Not Creep Backward in "R" Position .444
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position .................................................................
446
Vehicle Cannot Be Started from D1 ......................447
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 ......................................................448
A/T Does Not Shift: D2→ D3 .................................450
A/T Does Not Shift: D3→ D4 .................................451
A/T Does Not Perform Lock-up .............................452
A/T Does Not Hold Lock-up Condition ..................453
Lock-up Is Not Released .......................................454
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ...................................................455
A/T Does Not Shift: D4→ D3, When OD OFF .......456
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position .................................................
456
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ..................................................
458
Vehicle Does Not Decelerate by Engine Brake ....460
TCM Self-Diagnosis Does Not Activate ................463
PRECAUTION ...........................................465
PRECAUTIONS ................................................465
TM-7
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(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
465
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
465
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine (For Type1 Only) .....................
465
Precaution .............................................................466
Service Notice or Precaution .................................467
Wiring Diagram and Trouble Diagnosis ................467
PREPARATION .........................................468
PREPARATION ................................................468
Special Service Tool .............................................468
Commercial Service Tool ......................................471
ON-VEHICLE MAINTENANCE ..................473
A/T FLUID .........................................................473
Checking A/T Fluid ................................................473
Changing A/T Fluid ...............................................473
A/T Fluid Cooler Cleaning .....................................474
STALL TEST ....................................................477
Inspection and Judgment ......................................477
LINE PRESSURE TEST ...................................480
Inspection and Judgment ......................................480
ROAD TEST .....................................................482
Description ............................................................482
Check Before Engine Is Started ............................482
Check at Idle .........................................................483
Cruise Test - Part 1 ...............................................485
Cruise Test - Part 2 ...............................................487
Cruise Test - Part 3 ...............................................488
Vehicle Speed When Shifting Gears .....................490
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
490
ON-VEHICLE REPAIR ...............................491
TRANSMISSION CONTROL MODULE ...........491
Exploded View ......................................................491
Removal and Installation .......................................491
SHIFT CONTROL SYSTEM .............................493
Control Device Removal and Installation ..............493
Control Device Disassembly and Assembly ..........496
Selector Lever Knob Removal and Installation .....496
Adjustment of A/T Position ....................................497
Checking of A/T Position .......................................497
KEY INTERLOCK CABLE ...............................499
Removal and Installation .......................................499
AIR BREATHER HOSE ....................................502
Removal and Installation .......................................502
REMOVAL AND INSTALLATION .............503
TRANSAXLE ASSEMBLY ..............................503
Exploded View .......................................................503
Removal and Installation .......................................503
DISASSEMBLY AND ASSEMBLY ............506
OVERHAUL .....................................................506
Component ............................................................506
Oil Channel ............................................................512
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
513
Location of Snap Rings .........................................514
DISASSEMBLY ...............................................515
Disassembly ..........................................................515
REPAIR FOR COMPONENT PARTS .............530
Manual Shaft .........................................................530
Oil Pump ................................................................533
Control Valve Assembly ........................................536
Control Valve Upper Body .....................................545
Control Valve Lower Body .....................................548
Reverse Clutch ......................................................551
High Clutch ............................................................555
Forward and Overrun Clutches .............................560
Low & Reverse Brake ............................................566
Rear Internal Gear and Forward Clutch Hub .........571
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
574
Band Servo Piston Assembly ................................580
Final Drive .............................................................585
ASSEMBLY .....................................................590
Assembly (1) ..........................................................590
Adjustment (1) .......................................................591
Assembly (2) ..........................................................596
Adjustment (2) .......................................................600
Assembly (3) ..........................................................604
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
612
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
612
General Specification ............................................612
Vehicle Speed at Which Gear Shifting Occurs ......612
Vehicle Speed at When Lock-up Occurs/Releases
..
612
Stall Speed ............................................................612
Line Pressure ........................................................612
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ...............................................
613
Control Valves .......................................................614
Accumulator ...........................................................614
Clutches and Brakes .............................................614
Final Drive .............................................................616
Planetary Carrier ...................................................616
Oil Pump ................................................................616
Input Shaft .............................................................616
Reduction Pinion Gear ..........................................616