OVERHAUL
TM-511
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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19. Oil pan gasket 20. Oil pan 21. Drain plug gasket
22. Drain plug 23. Magnet 24. Oil pan fitting bolt
25. Snap ring 26. O-ring 27. O-ring
28. N-D accumulator piston29. Return spring 30. O-ring
31. Lip seal 32. Turbine revolution sensor (power
train revolution sensor)33. O-ring
34. Retaining pin 35. Detent spring 36. Retaining pin
37. Manual shaft 38. Manual shaft oil seal 39. Manual plate
40. Parking rod plate 41. Parking rod 42. OD servo piston retainer
43. Snap ring 44. O-ring 45. OD servo piston
46. D-ring 47. Servo piston retainer 48. O-ring
49. E-ring 50. Spring retainer 51. OD servo return spring
52. D-ring 53. Band servo piston 54. Band servo thrust washer
55. Band servo piston stem 56. 2nd servo return spring 57. PNP switch
58. Parking shaft 59. Return spring 60. Output gear adjusting spacer
61. Output gear bearing 62. Output gear 63. Side cover gasket
64. Side cover 65. Side cover fitting bolt 66. Lock nut
67. Idler gear 68. Idler gear bearing 69. Reduction pinion gear adjusting
shim
70. Parking actuator support 71. Parking pawl 72. LH differential side oil seal
73. Revolution sensor
: Apply locking sealant (Loctite #518).
TM-516
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
DISASSEMBLY
5. Remove turbine revolution sensor (power train revolution sen-
sor) (1) from transaxle case (2).
: Bolt (1)
6. Remove O-ring (3) from turbine revolution sensor (power train
revolution sensor) (1).
7. Remove revolution sensor (1) from transaxle case (2).
: Bolt (2)
8. Set manual shaft (1) in “P” position.
9. Remove PNP switch (2) from transaxle case.
: Bolt (3)
10. Remove oil pan bolts.
11. Remove oil pan and oil pan gasket.
12. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, frictional material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
If frictional material is detected, clean the A/T fluid cooler
after repair of A/T. Refer to TM-172, "
A/T Fluid Cooler
Cleaning".
13. Remove magnets from oil pan.
SCIA7004J
SCIA7170J
SCIA5904J
SCIA3476E
REPAIR FOR COMPONENT PARTS
TM-541
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Over-
run Clutch Solenoid Valve
Measure resistance.
For shift solenoid valve A, refer to TM-87, "
Component Inspection".
For shift solenoid valve B, refer to TM-91, "
Component Inspection".
For line pressure solenoid valve, refer to TM-84, "
Component
Inspection".
For torque converter clutch solenoid valve, refer to TM-75, "
Com-
ponent Inspection"
For overrun clutch solenoid valve, refer to TM-75, "Component
Inspection".
A/T Fluid Temperature Sensor
Measure resistance.
For A/T fluid temperature sensor, refer to TM-50, "
Component Inspection".
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
Check each spring for damage or deformation. Also measure free
length and outer diameter. Refer to TM-321, "
Control Valves".
Replace springs if deformed or fatigued.
ASSEMBLY
1. Install control valve upper, inter and lower body.
a. Place oil circuit of control valve upper body face up. Install steel
balls in their proper positions.
SCIA3291E
SCIA3485E
SAT138D
SAT871J
TM-610
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
b. Install oil pan gasket on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of transaxle
case.
Do not reuse oil pan gasket.
c. Install oil pan on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of oil pan.
d. Tighten oil pan bolts (1) to the specified torque.
CAUTION:
Always replace oil pan bolts (1) as they are self-sealing bolts.
Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.
e. Install drain plug gasket and drain plug (2) to oil pan.
CAUTION:
Do not reuse drain plug gasket.
f. Tighten drain plug to the specified torque.
32. Install PNP switch (2) on transaxle case.
: Bolt (3)
a. Set manual shaft (1) in “P” position.
b. Temporarily install PNP switch (2) on manual shaft (1).
c. Set manual shaft (1) in “N” position.
d. Use a 4 mm (0.16 in) dia. pin for this adjustment.
i. Insert the pin straight into the manual shaft (1) adjustment hole.
ii. Rotate PNP switch (2) until the pin can also be inserted straight
into hole in PNP switch (2).
e. Tighten PNP switch fitting bolts to the specified torque.
f. Remove pin from adjustment hole after adjusting PNP switch (2).
33. Install O-ring (3) to turbine revolution sensor (power train revolu-
tion sensor) (1).
34. Install turbine revolution sensor (power train revolution sensor)
(1) to transaxle case (2).
: Bolt
35. Tighten turbine revolution sensor (power train revolution sensor)
bolt to the specified torque.
36. Install revolution sensor (1) to transaxle case (2).
37. Tighten revolution sensor bolts to the specified torque.
: Bolt
CAUTION:
SCIA6050J
SCIA5904J
SCIA7004J
SCIA7170J
ASSEMBLY
TM-611
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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Ensure revolution sensor harness is firmly secured with
bolt.
(1): Revolution sensor
: Bolt
38. Install torque converter.
a. Pour ATF into torque converter.
Approximately 1 liter (7/8 Imp pt) of fluid is required for a
new torque converter.
When reusing old torque converter, add the same amount
of ATF as was drained.
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
c. Measure distance “A” to make sure that torque converter is in
proper position.
SCIA6518J
SAT428DA
SAT429D
Distance “A”: 16.2 mm (0.638 in) or more
SAT430D
TM-618
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 2 (4AT: RE4F03B)]
SERVICE DATA AND SPECIFICATIONS (SDS)
A/T Fluid Temperature Sensor
INFOID:0000000001731475
Remarks: Specification data are reference values.
Revolution SensorINFOID:0000000001731476
Dropping ResistorINFOID:0000000001731477
Turbine Revolution Sensor (Power Train Revolution Sensor)INFOID:0000000001731478
Condition Specification (Approx.)
Cold [20°C (68°F)]
↓
Hot [80°C (176°F)]1.5V
↓
0.5V2.5 kΩ
↓
0.3 kΩ
Condition Judgement standard
When driving at 20 km/h (12 MPH) 150 Hz (Approx.)
Resistance12Ω (Approx.)
Condition Judgement standard
When driving at 20 km/h (12 MPH) 360 Hz (Approx.)
VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION VTL
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CONTENTS
VENTILATION SYSTEM
AUTOMATIC AIR CONDITIONER
PRECAUTION ...............................................
3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Working with HFC-134a (R-134a) ......3
PREPARATION ............................................4
PREPARATION ...................................................4
Commercial Service Tool ..........................................4
FUNCTION DIAGNOSIS ...............................5
AIR CONDITIONER FILTER ...............................5
Description ................................................................5
ON-VEHICLE MAINTENANCE .....................6
AIR CONDITIONER FILTER ...............................6
Removal and Installation ...........................................6
ON-VEHICLE REPAIR ..................................7
CONTROLLER ....................................................7
Removal and Installation ...........................................7
Disassembly and Assembly ......................................7
IN-VEHICLE SENSOR ........................................9
Removal and Installation ...........................................9
SUNLOAD SENSOR ..........................................10
Removal and Installation .........................................10
INTAKE SENSOR ..............................................11
Removal and Installation .........................................11
A/C UNIT ASSEMBLY .......................................12
Removal and Installation .........................................12
Disassembly and Assembly ....................................14
EVAPORATOR .................................................16
Removal and Installation .........................................16
HEATER CORE .................................................17
Removal and Installation .........................................17
BLOWER MOTOR ............................................18
Removal and Installation .........................................18
FAN CONTROL AMPLIFIER ............................19
Removal and Installation .........................................19
INTAKE DOOR MOTOR ...................................20
Removal and Installation .........................................20
AIR MIX DOOR MOTOR ...................................21
Removal and Installation .........................................21
MODE DOOR MOTOR ......................................22
Removal and Installation .........................................22
DUCTS AND GRILLES .....................................23
Removal and Installation .........................................23
PTC HEATER ....................................................28
Removal and Installation of PTC Control Unit .........28
Removal and Installation of PTC Heater .................28
Removal and Installation of Water Temperature
Sensor .....................................................................
28
MANUAL AIR CONDITIONER
PRECAUTION ..............................................
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PRECAUTIONS .................................................30
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
30
Precaution for Working with HFC-134a (R-134a) ....30
PREPARATION ...........................................31
PREPARATION .................................................31
Commercial Service Tool ........................................31
VTL-2
FUNCTION DIAGNOSIS .............................32
AIR CONDITIONER FILTER .............................32
Description ..............................................................32
ON-VEHICLE MAINTENANCE ...................33
AIR CONDITIONER FILTER .............................33
Removal and Installation ........................................33
ON-VEHICLE REPAIR ................................34
CONTROLLER ..................................................34
Removal and Installation ........................................34
Disassembly and Assembly ....................................35
INTAKE SENSOR ..............................................36
Removal and Installation ........................................36
A/C UNIT ASSEMBLY .......................................37
Removal and Installation ........................................37
Disassembly and Assembly ....................................39
EVAPORATOR ..................................................41
Removal and Installation of Evaporator ..................41
HEATER CORE .................................................42
Removal and Installation .........................................42
BLOWER MOTOR .............................................43
Removal and Installation .........................................43
BLOWER FAN RESISTOR ...............................44
Removal and Installation .........................................44
INTAKE DOOR ..................................................45
Intake Door Cable Adjustment ................................45
AIR MIX DOOR ..................................................46
Air Mix Door Cable Adjustment ...............................46
MODE DOOR .....................................................47
Mode Door Cable Adjustment .................................47
DUCTS AND GRILLES .....................................48
Removal and Installation .........................................48
PTC HEATER ....................................................53
Removal and Installation of PTC Control Unit ........53
Removal and Installation of PTC Heater .................53
Removal and Installation of Water Temperature
Sensor .....................................................................
53