2007 NISSAN TIIDA front

TRANSAXLE ASSEMBLY
TM-637
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Washer 24. Snap ring
25. Mainshaft rear bearing 26. 5th main gear 27. Mainshaft bolt
: Apply gear oil.
: Replace the parts as a set.
PCIB1520E

TRANSAXLE ASSEMBLY
TM-643
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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28. Remove differential side bearing outer races from clutch hous-
ing and transaxle case using a brass bar.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
29. Using the drift, with snap rings (1) stretched, press out input
shaft rear bearing and mainshaft rear bearing from transaxle
case.
30. Remove check balls (2) and check ball plugs from transaxle
case.
31. Remove input shaft oil seal and input shaft front bearing from
clutch housing using a suitable drift.
32. Separate oil channel tube at the root.
33. Remove mainshaft front bearing and oil channel from clutch
housing using the valve seat remover.
34. Remove bushings (1) from clutch housing using a suitable
remover.
MCIB0050E
Tool number A: ST35300000
PCIB1535E
MCIB0044E
Tool number A: KV111038S0
PCIB1536E
PCIB1537E

TM-646
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
7. Install striking interlock, spring, bushing and interlock bolt (1) to
transaxle case, and then tighten interlock bolt to the specified
torque. Refer to TM-635, "
Exploded View".
8. Install bushings (1) until it is flush with end face of clutch housing
using a suitable drift (A).
9. Install oil channel to clutch housing.
CAUTION:
Do not reuse oil channel.
10. Install mainshaft front bearing until it is flush with end face of
clutch housing using Tool (A).
11. Install input shaft front bearing until it is flush with end face of
clutch housing using Tool (A).
12. Install input shaft oil seal (1) until it is flush with end face of
clutch housing using Tool (A).
PCIB1539E
PCIB1543E
Tool number A: ST33061000
PCIB1544E
Tool number A: KV40100900
PCIB1545E
Tool number A: ST33220000
PCIB1546E

PREPARATION
TM-669
< PREPARATION >[6MT: RS6F94R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381630
Tool number
Tool nameDescription
KV381054S0
PullerRemoving mainshaft front bearing outer race
KV38100200
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia. Installing mainshaft front bearing outer race
 Installing mainshaft rear bearing outer race
 Installing differential side bearing outer race
(clutch housing side)
ST33220000
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.Installing input shaft oil seal
ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing differential side bearing outer race
(transaxle case side)
KV38100300
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.Installing differential side oil seal
ST36720030
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia. Installing input shaft rear bearing
 Installing mainshaft front bearing inner race
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
ZZA1046D
ZZA0978D

TM-670
< PREPARATION >[6MT: RS6F94R]
PREPARATION
Commercial Service Tools
INFOID:0000000001381631
ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia. Removing mainshaft rear bearing inner race
 Removing 6th main gear
 Removing 5th main gear
 Removing 4th main gear
 Removing 1st main gear
 Removing 1st-2nd synchronizer assembly
 Removing 2nd main gear
 Removing bushing
 Removing 3rd main gear
 Removing mainshaft front bearing inner
race
KV32102700
Drift
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia. Installing bushing
 Installing 2nd main gear
 Installing 3rd main gear
 Installing 4th main gear
 Installing 5th main gear
 Installing 6th main gear
ST30901000
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.Installing mainshaft rear bearing inner race
ST33061000
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.Removing differential side bearing inner race
(clutch housing side) Tool number
Tool nameDescription
ZZA0969D
S-NT065
ZZA0978D
ZZA0969D
Tool nameDescription
Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)Removing and installing drain plug
Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)Removing mainshaft front bearing outer race
PCIB1776E
PCIB1780E

PREPARATION
TM-671
< PREPARATION >[6MT: RS6F94R]
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Drift
a: 17 mm (0.67 in) dia. Installing bushing
 Installing shifter lever oil seal
 Installing selector lever oil seal
Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.Installing input shaft front bearing
Drift
a: 24 mm (0.94 in) dia.Removing input shaft rear bearing
Drift
a: 43 mm (1.69 in) dia. Removing differential side bearing inner
race (transaxle case side)
 Installing input shaft rear bearing
Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.Installing differential side bearing inner race
(clutch housing side)
Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.Installing differential side bearing inner race
(transaxle case side) Tool nameDescription
S-NT063
S-NT065
PCIB1779E
NT109
S-NT474
S-NT474

SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381637
REMOVAL
1. Remove front drive shafts. Refer to FAX-10, "Removal and Installation (Left Side)" and FA X - 11 , "Removal
and Installation (Right Side)".
2. Remove differential side oil seals (1) using a suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
 Install differential side oil seals (1) to transaxle case side (B) and
clutch housing side (C) using Tool (A).
CAUTION:
 Do not reuse differential side oil seal.
 When installing, never incline differential side oil seal.
 Do not damage clutch housing and transaxle case.
 Check oil level and oil leakage after installation. Refer to TM-628,
"Inspection".
SCIA7625E
Tool number : KV38100300
Dimension “L
1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ

AIR BREATHER HOSE
TM-679
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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P MR18DE Engine Models
1. Remove the battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct and air cleaner case. Refer to EM-269, "
Removal and Installation".
3. Remove the air breather hose.
CAUTION:
When removing air breather hose, be sure to hold two way connector securely.
K9K Engine Models
1. Remove the air duct.
2. Remove the air breather hose.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
MR18DE Engine Models
 When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
 When installing air breather hose on two way connector, push it until it hits transaxle case.
 When installing air breather hose to air cleaner case, make sure that clips are fully inserted.
K9K Engine Models
 When installing air breather hose to transaxle, aim paint mark face toward the vehicle front.
 When installing air breather hose to transaxle, push it until it hits transaxle case.
 When installing air breather hose to air duct, make sure that clip is fully inserted.