Page 5626 of 5883
TM-680
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381643
MR18DE
SCIA7631E
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to installation.
Page 5630 of 5883
TM-684
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
: Apply gear oil.
: Replace the parts as a set.
SFIA3292E
Page 5631 of 5883
TRANSAXLE ASSEMBLY
TM-685
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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1. Mainshaft front bearing outer
race2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring 24. Bearing preloading shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E
Page 5639 of 5883
TRANSAXLE ASSEMBLY
TM-693
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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29. Remove snap ring (1) and oil channel (2) from transaxle case.
30. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
31. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
32. Remove bushings (1) from clutch housing using suitable tool.
33. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 ( — )
JPDIC0107ZZ
PCIB1717E
PCIB1720E
Page 5641 of 5883
TRANSAXLE ASSEMBLY
TM-695
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
CAUTION:
Do not reuse snap ring or oil channel.
7. Install bearing preloading shim and mainshaft rear bearing outer
race into transaxle case using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
8. Install bushings (1) into transaxle case using suitable tool (A).
CAUTION:
Do not reuse bushings.Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ
Page 5647 of 5883
INPUT SHAFT AND GEAR
TM-701
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Remove snap ring (1), washer and 5th input gear (2).
6. Remove washer.
7. Remove snap ring (1), washer, 4th input gear (2) and 3rd-4th
synchronizer assembly (3).
8. Remove snap ring (1), washer and 3rd input gear (2).
9. Remove input shaft front bearing (1) from input shaft using a
press.
AssemblyINFOID:0000000001381650
Note the following, and assembly is in the reverse order of disassembly.
PCIB1754E
PCIB1753E
PCIB1752E
PCIB1751E
Page 5648 of 5883
TM-702
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
INPUT SHAFT AND GEAR
Press-fit the input shaft front bearing (1) onto the input shaft using
the drift (A) [Commercial service tool] and press.
Press-fit the input shaft rear bearing (1) onto the input shaft using
the drift (A) [Commercial service tool], the drift (B) [SST:
ST36720030] and press.
CAUTION:
Never reuse snap ring.
Make sure that snap ring is securely installed in the groove.
Apply gear oil to baulk ring.
Replace coupling sleeve and synchronizer hub as a set.
Be careful with the orientation of 3rd-4th synchronizer hub.
Be careful with the orientation of 5th-6th synchronizer hub.
InspectionINFOID:0000000001381651
INPUT SHAFT AND GEAR
JPDIC0112ZZ
JPDIC0113ZZ
A : 3rd input gear side
B : 4th input gear side
PCIB1748E
A : 5th input gear side
B : 6th input gear side
PCIB1749E
Page 5651 of 5883
![NISSAN TIIDA 2007 Service Repair Manual MAINSHAFT AND GEAR
TM-705
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1 NISSAN TIIDA 2007 Service Repair Manual MAINSHAFT AND GEAR
TM-705
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1](/manual-img/5/57395/w960_57395-5650.png)
MAINSHAFT AND GEAR
TM-705
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1st-2nd synchronizer assembly
(2), 2nd main gear (3), bushing, and 3rd main gear (4) from
mainshaft using a press.
6. Set the drift (A) [SST: ST33052000] and puller on mainshaft
front bearing inner race (1), and remove mainshaft front bearing
inner race from mainshaft using a press.
AssemblyINFOID:0000000001381654
CAUTION:
For installation and removal of snap ring, set snap ring pliers
and flat pliers at both sides of snap ring. Stretch snap ring, and
move it with flat pliers.
1. Press-fit the mainshaft front bearing inner race (1) onto the
mainshaft using the drift (A) [SST: ST36720030] and press.
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st
outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone,
and 2nd outer baulk ring.
PCIB1742E
PCIB1741E
SCIA1755J
PCIB1733E