MA-38
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE (MR18DE)
3. Loosen oil filler cap (1) and then remove drain plug (2).
Oil filter (3)
⇐ Engine front
4. Drain engine oil.
5. Install drain plug (2) with new washer. Refer to EM-211, "
Com-
ponent".
CAUTION:
Be sure to clean drain plug (2) and install with new washer.
6. Refill with new engine oil.
Refer to MA-19, "
Fluids and Lubricants".
CAUTION:
The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
Always use oil level gauge to determine the proper
amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil-
ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-15, "
Inspection".
OIL FILTER
OIL FILTER : Removal and InstallationINFOID:0000000001730868
REMOVAL
1. Remove oil filter using Tool (A).
⇐ Front
CAUTION:
Oil filter is provided with relief valve. Use Genuine NIS-
SAN Oil Filter or equivalent.
Be careful not to get burned when engine and engine oil
may be hot.
When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
Do not allow engine oil to adhere to drive belt.
Completely wipe off any engine oil that adheres to engine and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
PBIC3915E
Tool number : KV10115801 (J-38956)
PBIC3818E
SMA010
ENGINE MAINTENANCE (MR18DE)
MA-39
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3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-6, "Inspection".
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-6, "
Inspection".
OIL FILTER : InspectionINFOID:0000000001277633
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to MA-36, "ENGINE OIL : Inspection".
2. Start the engine, and check there is no leak of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to MA-36, "
ENGINE OIL : Inspection".
SPARK PLUG
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
MA-42
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE (K9K)
ENGINE MAINTENANCE (K9K)
DRIVE BELTS
DRIVE BELTS : Exploded ViewINFOID:0000000001730873
DRIVE BELTS : Inspection and AdjustmentINFOID:0000000001730874
INSPECTION
WARNING:
Be sure to perform when the engine is stopped.
1. Inspect drive belt for cracks, fraying, wear and oil. Replace drive belt if necessary.
2. Manually evaluate the drive belt tension (tension cannot be measured using frequency meter).
3. Replace drive belt when tension is beyond normal operating limit.
CAUTION:
Auto-tensioner must be replaced with a new one when the belt is replaced.
ADJUSTMENT
Belt tensioning is not necessary, as it is automatically adjusted by auto-tensioner.
ENGINE COOLANT
ENGINE COOLANT : InspectionINFOID:0000000001730880
LEVEL CHECK
Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” range when engine is cool.
Adjust the engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS
E1BIA0021ZZ
1. Crankshaft pulley 2. A/C compressor 3. Drive belt
4. Generator 5. Drive belt auto-tensioner
SMA412B
MA-44
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE (K9K)
4. Start engine without closing reservoir tank cap and keep engine racing at 1,500 rpm for about 2-3 minutes.
If necessary, pour engine coolant up to MAX level.
If coolant overflows reservoir tank hole, install filler cap.
Watch engine coolant temperature gauge so as not overheat the engine.
WARNING:
Be careful not to be scaled with hot engine coolant or vacuum pump when operating.
Radiator fan blade can start at any time and cause personal injuries.
5. Turn off the engine and loosen air relief plug until coolant spills from air relief hole.
6. Close the air relief plug and run the engine at 2,000 rpm until the upper hose becomes hot and radiator
fan operates. Leave the engine running approximately 5 minutes at idle speed and check for sound of
coolant flow while running engine from idle up to 3,000 rpm.
Sound may be noticeable at heater water cock.
7. If sound is heard, bleed air from cooling system by repeating steps 4 to 6 until coolant level no longer
drops.
Check the radiator lower hose for any signs of leakage.
8. Turn off the engine and let it cool down.
Cool down using a fan to reduce the time.
9. After cooling period, loosen the air relief plug and check if coolant spills from the air relief hole. if not,
remove the air relief plug until the coolant spills, and then close the relief air plug. Bleed air from cooling
system by repeating steps 6 to 10 until the coolant spills immediately.
10. Check the engine coolant level when engine is cool and refill to MAX level line if the level is lower.
Clean excess coolant from engine.
11. Check that the reservoir tank cap is tightened.
ENGINE COOLANT : FlushingINFOID:0000000001730883
1. Install reservoir tank if removed.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-314, "
Exploded
View".
2. Fill reservoir tank with water until water spills from the air relief hole, then close air relief plug. Reinstall
reservoir tank cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water.
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
8. Blow compressed air into cooling circuit through the reservoir tank valve hole to drain all the water.
RADIATOR
RADIATOR : Checking Radiator CapINFOID:0000000001730884
Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
PBIC2816E
ENGINE MAINTENANCE (K9K)
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ENGINE OIL : InspectionINFOID:0000000001730878
OIL LEVEL AND MUDDINESS
Before starting the engine, check the oil level placing the vehicle
on a level surface. If the engine is already started, stop it and allow
10 minutes before checking.
Make sure the oil level is within the range shown.
If it is out of range, adjust it.
Check the oil for white turbidity or remarkable contamination.
If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
OIL LEAKAGE
Check for oil leakage around the following area.
Oil pan
Oil pan drain plug
Oil pressure switch
Oil filter bracket
Vacuum pump
Oil pump housing
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Oil cooler
Crankshaft oil seals
OIL PRESSURE CHECK
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Oil pressure check should be done in Neutral “N” position.
1. Check the engine oil level.
2. Remove engine undercover using power tool.
3. Disconnect the electrical connector (A) and remove the oil pres-
sure switch (1) to connect the oil pressure gauge [SST:
KV113E0020 (Mot. 836-05)].
4. After warming up the engine, make sure oil pressure corre-
sponding to the engine speed is produced.
5. After checking, install the oil pressure switch (1) as follows.
a. Remove old sealant adhering to the oil pressure switch (1) and
engine.
b. Apply thread sealant.
Use Genuine Liquid Gasket or equivalent.
6. Start engine and check for oil leakage.
ENGINE OIL : DrainingINFOID:0000000001730876
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
MBIB0548E
Idle speed : Refer to LU-33, "EngineOilPressure".
3000 rpm : Refer to LU-33, "
EngineOilPressure".
Oil pressure switch:
: 25 N·m (2.55 kg-m, 18.4 ft-lb)
ALBIA0418ZZ
MA-48
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE (K9K)
Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct skin
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Put the vehicle on a level surface.
2. Warm up engine, and check for oil leakage from engine components.
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap.
5. Remove drain plug and then drain engine oil.
ENGINE OIL : RefillingINFOID:0000000001730877
1. Refill with new engine oil.
The refill capacity depends on the oil temperature and drain time.
Use these specifications for reference only.
Always use the dipstick to determine when the proper amount of oil
is in the engine.
CAUTION:
Be sure to clean drain plug and install with new washer.
The refill capacity depends on the oil temperature and drain
time. Use these specifications for reference only.
Always use the dipstick to determine when the proper amount of oil is in the engine.
2. Warm up engine and check area around drain plug and oil filter for oil leakage.
3. Stop engine and wait for 10 minutes.
4. Check oil level and add engine oil as necessary. Refer to LU-26, "
Inspection".
OIL FILTER
OIL FILTER : ReplacementINFOID:0000000001730879
1. Remove engine undercover using power tool.
2. Using an oil filter wrench [SST: KV113C0010 (Mot. 1329)],
remove oil filter.
CAUTION:
Be careful not to get burned when the engine and engine
oil are hot.
When removing, prepare a shop cloth to absorb any oil
leakage or spillage.
Do not allow engine oil to adhere to the drive belts.
Completely wipe off any oil that adhere to the engine and
the vehicle.
3. Remove foreign materials adhering to the oil filter installation
surface.
4. Install oil filter bracket to oil cooler.
CAUTION:
Install oil filter bracket, positioning lug in the hole of oil cooler. Oil capacity
(Approximate): Refer to MA-19, "
Fluids and
Lubricants".
MBIB0548E
MBIB0551E
ENGINE MAINTENANCE (K9K)
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5. Apply engine oil to the oil seal contact surface of the new oil fil-
ter.
6. Install the oil filter until it comes into contact with the oil seal on
the engine bracket.
7. Using an oil filter wrench [SST: KV113C0010 (Mot. 1329)],
tighten oil filter.
8. After warming up the engine, check for engine oil leakage.
9. Check oil level and add engine oil as necessary. Refer to MA-47,
"ENGINE OIL : Inspection". Oil filter : 14 N·m (1.4 kg-m, 10 ft-lb)
SMA010
MA-50
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Air Conditioner FilterINFOID:0000000001730893
1. Remove the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "Dis-
assembly and Assembly".
2. Remove the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
3. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
4. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
5. Replace the air conditioner filter with new one and install the new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully seated, and that the air conditioner upper
pawl is locked into place securing the new filter into the A/C unit assembly.
6. Install the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disassem-
bly and Assembly".
7. Install the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
Checking Exhaust SystemINFOID:0000000001730894
Check the exhaust pipes, muffler, and exhaust mounts for improper
attachment, leaks, cracks, damage, chafing, or deterioration.
Checking Clutch Fluid Level and LeaksINFOID:0000000001730897
If fluid level is extremely low, check clutch system for leaks.
Checking Clutch SystemINFOID:0000000001730898
Check fluid lines and operating cylinder for improper attachment, cracks, damage, loose connections, chafing
and deterioration.
Checking M/T OilINFOID:0000000001730899
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
SJIA0652E
SMA211A