ENGINE CONTROL SYSTEM
EC-1027
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1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EX-5
, EX-9
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-166
,
LU-18
, LU-
19
Oil level (Low)/Filthy oilLU-15
Cooling Radiator/Hose/Radiator filler cap
55555 55 45CO-40
Thermostat 5CO-45
Water pumpCO-44
Water galleryCO-28
Cooling fan
5CO-43
Coolant level (Low)/Contaminat-
ed coolantCO-35
NATS (NISSAN Anti-Theft System) 1 1SEC-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code A
AAB AC AD AE AF AG AH AJ AK AL AM HA
EM-90
< REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
If items or work required are not covered by the engine section, follow the procedures in the applica-
ble sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-48, "
Garage Jack and
Safety Stand and 2-Pole Lift".
REMOVAL
Outline
Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.
Preparation
1. Remove the hood assembly. Refer to DLK-214, "Removal and Installation".
2. Remove the cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installa-
tion".
3. Release fuel pressure. Refer to EC-377, "
Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
4. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant on drive belt.
5. Drain the transmission fluid. Refer to TM-628, "
Draining" (M/T models), TM-171, "Changing A/T Fluid" (A/
T models).
6. Remove the following parts.
Engine undercover
Front road wheels and tires: Refer to WT-6, "
Rotation".
Front fender protector (RH and LH): Refer to EXT-22, "
Removal and Installation".
Battery and battery tray: Refer to PG-6, "
Removal and Installation".
Drive belt: Refer to EM-16, "
Removal and Installation".
Air duct and air cleaner case assembly: Refer to EM-27, "
Exploded View".
Radiator hose (upper and lower): Refer to CO-16, "
Component".
Disconnect cooling fan controller wiring harness.
Remove coolant reservoir tank.
Remove fan shroud and cooling fan assembly. Refer to CO-16, "
Component".
Engine Room LH
1. Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem-
porarily secure the engine harness into the engine side.
CAUTION:
Protect connectors using a resin bag against foreign materials.
2. Remove ground cable at transaxle side.
3. Disconnect fuel feed hose at engine side. Refer to EM-35, "
Exploded View".
4. Disconnect EVAP purge hose and brake booster vacuum hose.
5. Disconnect heater hoses, and install plugs them to prevent engine coolant from draining. Refer to CO-24,
"Exploded View".
6. Disconnect control linkage from transaxle. Refer to TM-189, "
Exploded View" (A/T), TM-630, "Exploded
View" (M/T).
7. Disconnect the clutch tube at transmission side. Refer to CL-12, "
Removal and Installation".
Engine Room RH
1. Remove ground cable between front cover and vehicle.
2. Remove generator and generator bracket; Refer to CHG-15, "
Removal and Installation".
3. Remove A/C compressor with piping connected from the engine. Temporarily secure it on the vehicle side
with a rope to avoid putting load on it. (with A/C models) Refer to HA-34, "
Removal and Installation of
Compressor - HR16DE".
TIMING CHAIN
EM-177
< ON-VEHICLE REPAIR >[MR18DE]
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P ORemoval and InstallationINFOID:0000000001337796
CAUTION:
The rotating direction indicated in the text indicates all directions seen from the engine front.
REMOVAL
1. Remove front RH wheel. Refer to WT-6, "Rotation".
2. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
3. Drain engine oil. Refer to LU-16, "
Changing Engine Oil".
NOTE:
Perform this step when engine is cold.
4. Remove the following parts.
Rocker cover: Refer to EM-173, "
Removal and Installation".
Drive belt: Refer to EM-142, "
Component".
Water pump pulley: Refer to CO-44, "
Component".
Ground cable (between engine bracket (RH) and radiator core support)
5. Support the bottom surface of engine using a transmission jack, and then remove the engine bracket and
insulator (RH). Refer to EM-207
.
6. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:
a. Rotate crankshaft pulley (1) clockwise and align TDC mark (no paint) (B) to timing indicator (A) on front
cover.
b. At the same time, make sure that the cam noses of the No.1 cyl-
inder are located ( ) as shown.
If not, rotate crankshaft pulley one revolution (360 degrees)
and align as shown.
16. Oil pump drive chain 17. Camshaft sprocket (INT) 18. Timing chain tension guide
19. O-ring 20. Chain tensioner (for oil pump)
A. Refer to EM-177
B. Refer to EM-186
C : White paint mark (Not use for service)
PBIC3960E
1 : Camshaft (INT)
2 : Camshaft (EXH)
: Engine front
PBIC3359J
EM-208
< REMOVAL AND INSTALLATION >[MR18DE]
ENGINE ASSEMBLY
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-48, "
Garage Jack and
Safety Stand and 2-Pole Lift".
REMOVAL
Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.
1. Remove engine undercover
2. Drain engine coolant from radiator. Refer to CO-35, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belt.
3. Remove front fender protector (RH and LH); Refer to EXT-22, "
Removal and Installation".
4. Remove exhaust front tube; Refer to EX-10, "
Component".
5. Remove drive shafts (LH and RH) from steering knuckle. Refer to FA X - 7 , "
Removal and Installation".
6. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to EM-207, "
Compo-
nent".
7. Remove rear torque rod (1).
8. Remove hood assembly. Refer to DLK-214, "
Removal and Installation".
9. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
10. Release fuel pressure. Refer to EC-1035, "
Inspection".
11. Remove battery and battery tray; Refer to PG-6, "
Removal and Installation".
12. Remove drive belt; Refer to EM-142, "
Component".
13. Remove air duct and air cleaner case assembly; Refer to EM-154
.
14. Remove cooling fan assembly.
15. Remove radiator hose (upper and lower). Refer to CO-40, "
Component".
16. Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem-
porarily secure the engine harness into the engine side.
CAUTION:
Protect connectors using a resin bag to protect against foreign materials during the operation.
17. Disconnect fuel feed hose at engine side. Refer to EM-162, "
Component".
18. Disconnect heater hoses, and install plugs them to prevent engine coolant from draining. Refer to CO-47,
"Component".
19. Disconnect control cable from transaxle. Refer to TM-674, "
Exploded View".
20. Remove ground cable at transaxle side.
21. Remove ground cable between front cover and vehicle.
22. Remove generator. Refer to CHG-29, "
Removal and Installation".
23. Remove A/C compressor with piping connected from the engine. Temporarily secure it on the vehicle side
with a rope to avoid putting load on it. Refer to HA-32, "
Removal and Installation of Compressor -
MR18DE".
LBIA0460E
CHARGE AIR COOLER
EM-271
< ON-VEHICLE REPAIR >[K9K]
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4. Remove air inlet hoses.
5. Release the clamp (A) securing the charge air cooler (1) to radi-
ator (2) and pull to release charge air cooler from the radiator
lower core support (3).
6. Remove charge air cooler (1) from underbody as shown.
CAUTION:
Avoid interference between the charge air cooler and con-
denser.
When removing charge air cooler, close opening on turbo
charger and throttle with shop cloth or other suitable
material.
INSTALLATION
Installation is in the reverse order of removal.
Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).
Pay attention to identification mark and direction.
InspectionINFOID:0000000001381473
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it
dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace
charge air cooler in necessary.
Be careful not to deform core fins.
MBIB9031E
MBIB9020E
EM-272
< ON-VEHICLE REPAIR >[K9K]
EGR SYSTEM
EGR SYSTEM
Exploded ViewINFOID:0000000001381474
Removal and InstallationINFOID:0000000001381475
REMOVAL
1. Remove battery ground cable.
2. Remove engine undercover using power tool.
3. Drain engine coolant. Refer to CO-58, "
Draining".
4. Remove lower radiator hose. Refer to CO-62, "
Exploded View".
5. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
6. Remove air cleaner and air duct assembly. Refer to EM-269, "
Removal and Installation".
7. Remove charge air cooler inlet tubes at EGR assembly. Refer to EM-270, "
Exploded View".
8. Disconnect EGR volume control valve and electronic throttle control actuator connectors.
9. Disconnect heater hoses from EGR cooler cover.
10. Remove EGR cooler cover.
11. Remove front engine slinger.
12. Remove air inlet tube.
13. Remove RH fender protector. Refer to EXT-22, "
Removal and Installation".
1. Air inlet tube 2. Engine slinger 3. O-ring
4. Bracket 5. EGR tube 6. Gasket
7. EGR cooler 8. Gasket 9. EGR volume control valve
10. Gasket 11. EGR volume control valve housing 12. Clamp
13. EGR tube 14. Gasket 15. Gasket
16. Electronic throttle control actuator 17. O-ring 18. EGR cooler cover
A. To intake manifold B. To exhaust manifold
E1BIA0025GB
ENGINE ASSEMBLY
EM-303
< REMOVAL AND INSTALLATION >[K9K]
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Remove engine and transaxle assembly from vehicle down ward. Separate engine and transaxle.
Preparation
Remove the following parts.
Battery ground cable.
Engine undercover.
LH and RH front wheels. Refer to WT-6, "
Rotation".
LH and RH fender protectors. Refer to EXT-22, "
Removal and Installation".
Engine Room
1. Drain engine coolant. Refer to CO-58, "Draining".
CAUTION:
Perform when engine is cold.
2. Remove lower radiator hose. Refer to CO-62, "
Exploded View".
3. Drain transaxle fluid. Refer to TM-672, "
Draining".
4. Disconnect clutch tube at clutch housing and drain clutch fluid.
NOTE:
Cover clutch tube ends to prevent contamination.
5. Remove hood. Refer to DLK-214, "
Removal and Installation".
6. Remove cowl top cover and cowl top extension assembly. Refer to EXT-20, "
Removal and Installation".
7. Remove battery and battery trap. Refer to PG-6, "
Removal and Installation".
8. Disconnect engine room harness from the engine side and position aside.
9. Remove the air duct (inlet). Refer to EM-269, "
Exploded View".
10. Remove engine cover.
11. Remove blow-by hose.
12. Remove air cleaner case and air duct (suction). Refer to EM-269, "
Removal and Installation".
13. Remove reservoir tank and hoses. Refer to CO-62, "
Exploded View".
14. Remove charge air cooler hoses and tubes. Refer to EM-270, "
Exploded View".
15. Remove vacuum hose. Refer to EM-280, "
Removal and Installation".
16. Disconnect fuel feed and return hoses, and plug it to prevent fuel from draining.
17. Remove radiator upper hose. Refer to CO-62, "
Exploded View".
18. Disconnect heater hoses.
19. Disconnect transaxle side harness.
20. Disconnect breather hose transaxle side.
21. Disconnect shift cable and select cable. Refer to TM-674, "
Exploded View".
22. Remove cooling fan. Refer to CO-64, "
Removal and Installation".
23. Remove radiator. Refer to CO-62, "
Exploded View".
24. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Vehicle Underbody
1. Remove drive shaft assembly RH and LH. Refer to Removal and Installation.
2. Remove exhaust front tube. Refer to EX-14, "
Component".
3. Remove drive belt. Refer to EM-263, "
Removal and Installation".
4. Remove A/C compressor and position aside.
NOTE:
Secure it to body with a rope to avoid putting load on A/C lines.
5. Remove lower torque rod. Refer to EM-302, "
Exploded View".
Removal
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
EXT-7
< ON-VEHICLE MAINTENANCE >
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4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed on the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.