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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
Close a door.
Tap or push/pull around the area where the noise appears to be coming from.
Rev the engine.
Use a floor jack to recreate vehicle “twist”.
At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners
can be broken or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be elimi-
nated only temporarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing
the noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks.
Refer to EI-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 x 135 mm (3.94 x 5.31 in)/76884-71L01: 60 x 85 mm (2.36 x 3.35 in)/76884-71L02: 15 x 25
mm (0.59 x 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x 50
mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS009AB
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
DOOR OUTSIDE MOLDING
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4. Twist the lower edge of the molding away from the door at the
rear to gain access to the locking tab.
5. Insert a suitable tool behind the molding pressing the center of
the tab inward to release.
6. Remove front door outside molding while pulling up after disen-
gaging.
Installation
Installation is in the reverse order of removal.
CAUTION:
Use care while removing to avoid permanent damage to part from excessive force during removal.
After removal, visually inspect molding; replace if deformed or damaged.
REAR DOOR OUTSIDE MOLDING
Removal
1. Open rear door window.
2. Remove rear door outside molding screw.
3. While pulling up on rear of rear door outside molding, insert a
suitable tool beneath the molding and release it from the door
top edge.
4. Twist the lower edge of the molding away from the door at the
front to gain access to the locking tab.
5. Insert a suitable tool behind the molding pressing the center of
the tab inward to release.
6. Remove rear door outside molding while pulling up after disen-
gaging.
Installation
Installation is in the reverse order of removal.
CAUTION:
Use care while removing to avoid permanent damage to part from excessive force during removal.
After removal, visually inspect molding; replace if deformed or damaged.
REAR DOOR CORNER COVER
Removal
Using a suitable tool, release the clips while pulling outward and remove the rear door corner cover.
Installation
Installation is in the reverse order of removal.
PIIB3388J
PIIB3386J
PIIB3388J
DOOR FINISHER
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DOOR FINISHERPFP:80900
Removal and InstallationEIS0096V
FRONT DOOR
Removal
1. Open front door and front door window.
2. Disconnect the negative battery cable.
3. Release the front door inside handle escutcheon pawls, then
slide the escutcheon rearward to remove from front door fin-
isher.
1. Power window and door lock/unlock
switch finisher2. Front door finisher 3. Inside handle escutcheon
Clip C101
LIIA2572E
PIIB6040E
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DOOR FINISHER
Revision: June 20062007 Versa
4. Insert a trim stick (A) or suitable tool into back edge of front door
power window and door lock/unlock switch finisher. Lift upward
to release the clips and remove.
5. Disconnect front door power window and door lock/unlock
switch harness connector.
6. Remove the (2) front door finisher screws.
7. Release the clips, then lift front door finisher upward to remove it
from door body panel.
Installation
Installation is in the reverse order of removal.
WIIA1237E
PIIB6042E
SIIA0810E
EI-38
FLOOR TRIM
Revision: June 20062007 Versa
5. Remove front kicking plate inner RH/LH, center pillar lower garnish RH/LH, and rear kicking plate inner
RH/LH. Refer to EI-32, "
Removal and Installation" .
6. Disconnect floor harness connector.
7. Remove diagnosis sensor unit. Refer to SRS-52, "
DIAGNOSIS
SENSOR UNIT" .
8. Remove key interlock cable. Refer to AT - 2 3 9 , "
KEY INTER-
LOCK CABLE" .
9. Remove floor carpet hook.
10. Cut floor trim using a blade knife first between openings (1),
then at front edge (2) as shown.
11. Release floor trim metal clips after cutting, then pull out floor trim through door opening.
12. Remove floor spacer RH/LH.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing the floor trim with a new one, prepare for installation by cutting it like the old one.
Make sure there is a quality fit between floor trim and instrument lower cover by tucking the cut edge
completely.
PIIB6046E
PIIB2580J
PIIB6047E
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HEADLINING
Revision: June 20062007 Versa
REMOVAL
1. Remove the negative and positive battery cables.
2. Remove front seat assembly RH/LH. Refer to SE-12, "
Removal and Installation" .
3. Remove rear seat cushion and rear seatback. Refer to SE-15, "
Removal and Installation" .
4. Remove front seat belt shoulder anchor RH/LH. Refer to SB-3, "
Removal and Installation of Front Seat
Belt" .
5. Remove center console body assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
6. Remove front pillar garnish RH/LH. Refer to EI-33, "
FRONT PILLAR GARNISH" .
7. Remove antenna feeder cable clip, then disconnect antenna
feeder cable connector.
8. Remove front and rear kicking plate inner RH/LH, center pillar lower garnish, center pillar upper garnish,
front and rear body side welt RH/LH. Refer to EI-32, "
Removal and Installation" .
WAR NIN G:
Do not reuse center pillar upper garnish if removed.
9. Remove back door weatherstrip. Refer to EI-31, "
BACK DOOR TRIM" .
10. Release the clips using a suitable tool, then remove the front
and rear assist grips.
11. Remove the sunvisor caps and screws, then remove sunvisor RH/LH.
12. Remove sunvisor holders RH/LH by rotating 45 degrees, then
pulling outward.
1. Headlining 2. Assist grip 3. Sunvisor
4. Cap 5. Sunvisor holder 6. Roof console retainer
7. Roof console/map lamp assembly 8. Antenna feeder cable 9. Room lamp
10. Dual lock fastener 11. Room lamp harness 12. Insulator
13. Finisher A. With sunroof B. Without sunroof
Metal clip Clip C103⇐Vehicle front
PIIB2583J
PIIB2584J
PIIB3982J
HEADLINING
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13. Release the metal clips, then remove the roof console/map lamp assembly.
14. Release remaining headlining clips.
15. Disconnect antenna feeder cable near rear pillar finisher LH.
16. Disengage the dual lock fastener on the backside of headlining.
Insert a suitable tool into the edge of dual lock fastener, then move the tool side to side horizontally to
release it.
CAUTION:
Excessive up and down force may cause roof panel damage.
17. Position the headlining so the front edge goes through the open-
ing of the right side front door.
18. Position the headlining so the rear edge goes through the open-
ing of the left rear door, then remove headlining.
CAUTION:
2 technicians should be used to avoid damage when
removing or replacing headlining.
During headlining removal and installation, cover the center
console finisher upper surface to prevent damage.
Set A/T shift lever to the D position, and make a space to
remove front end of headlining right side.
Do not bend headlining when removing.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Avoid headlining damage when installing by inserting rear clips first during assembly.
PIIB2586J
PIIB6049E
PIIB6050E