2007 MITSUBISHI LANCER EVOLUTION service

BODY -Doors42-40
INSTALLATION SERVICE POINTS
"AADOOR OUTER OPENING WATHERSTRIP
INSTALLATION
The clip colour identifies the left and right weatherstrips so
be sure to use the colours as install correctly.
Applicable sideIdentification colour
Right doorPink
Left doorNatural (White)

BODY -Trunk lid42-42
Grease application area
67
2
REMOVAL SERVICE POINT
AA"TRUNK LID TORSION BAR REMOVAL
Insert the tire lever into the torsion bar, and then pull upward
the tire lever to remove the torsion bar as shown in the
illustration.
NOTE
As the left and right trunk lid torsion bars are crossed at
the center, first remove the front trunk lid torsion bar at
the center.
INSTALLATION SERVICE POINTS
"AATRUNK LID TORSION BAR INSTALLATION
Install the trunk lid torsion bar by the following procedure.
1. Ensure that there is the identification color at the center
of the trunk lid torsion bar.
Trunk lid torsion barIdentification color
Left side-
Right sideRed
Caution
As the trunk lid torsion bar (Right side) is painted
with differentiation color in the middle to differentiate
between RH and LH, be careful when installing.
2. Install the trunk lid torsion bar (Left side) as follows.
(1) For terminal A, insert the trunk lid hinge (Left side)
into the fixed hole B
(2) For terminal C, touch the trunk lid hinge (Right side)
against portion E.
(3) For terminal D, insert the trunk lid hinge (Right side)
into portion F until portion G while twisting with the
tool such as a tire lever, etc.
(4) For terminal C, set the trunk lid hinge (Right side)
at portion H while twisting with the tool such as a
tire lever etc.
3. Install the trunk lid torsion bar (Right side) in the same
way as above.
Trunk lid torsion bar
Tire lever
Tire lever
D
Trunk lid torsion
bar
H
Identification
color
Trunk lid torsion bar
(Right side)
Trunk lid torsion bar
(Left side) Trunk lid hinge (Left side)
A
BC
D
Trunk lid hinge
(Right side)
C
F
G
E
Trunk lid torsion bar (Left side)

51-1
EXTERIOR
CONTENTS
FRONT BUMPER 2....................
ADHESIVE 2..............................
FRONT BUMPER 2........................
REAR BUMPER 6.....................
SIDE AIR DAM, MOLDING AND
GARNISH 8...........................
SPECIAL TOOL 8.........................
ADHESIVE 8..............................
SIDE AIR DAM MOLDING GARNISH 9.....
REAR SPOILER 11....................
ADHESIVE 11.............................REAR SPOILER 12........................
WINDSHIELD WIPER AND WASHER 13.
SERVICE SPECIFICATIONS 13.............
TROUBLESHOOTING 13...................
ON - VEHICLE SERVICE 13.................
WINDSHIELD WIPER AND WASHER 14......
MARKS 20............................
OUTSIDE MIRROR 23.................
SPECIAL TOOL 23........................
OUTSIDE MIRROR 23......................

EXTERIOR -Front Bumper51-4
Front air dam Front bumper face
A
A
Front air dam
Front bumper
lower plate
Double-sided tape: Generic products: 10mm width, 1.2mm thicknessSection A – A
DISASSEMBLY SERVICE POINTS
AA"RIVET REMOVAL
Use the drill (ø4.0 mm) to make a hole in the rivet for removal.
AB"FRONT AIR DAM REMOVAL
The same procedures are applied as that of the removal
of side air dam. (Refer to P.51-10.)
REASSEMBLY SERVICE POINTS
"AAFRONT AIR DAM INSTALLATION
The same procedures are applied as that of the installation
of side air dam. (Refer to P.51-10.)
Drill
RivetFront
bumper
face

EXTERIOR -Rear Bumper51-7
DISASSEMBLY AND REASSEMBLY
1 32
54
Disassembly steps
1. License plate bracket
2. Rear bumper center reinforcement
AA""AA3. Rivet4. Rear bumper side plate
5. Rear bumper face
DISASSEMBLY SERVICE POINTS
AA"RIVET REMOVAL
Use the drill (ø 4.0 mm) to make a hole in the rivet for removal.
Drill
RivetFront
bumper
face

EXTERIOR -Rear Bumper / Side Air Dam, Molding and Garnish51-8
REASSEMBLY SERVICE POINTS
"AARIVET INSTALLATION
Use the recommended tool shown in the illustration to secure
the rivet in the following procedure.
1. Insert the rivet into the main materials (rear bumper face
and rear bumper side plate.)
2. Insert the recommended tool into Part A of the rivet.
3. Maneuver the handle of the tool pressing the flange of
the rivet.
4. Particles of Part A of the rivet are cut off to be secured.
SIDE AIR DAM, MOLDING AND GARNISH
SPECIAL TOOL
ToolNumberNameApplication
MB990449Window molding
removerRemoval of roof drip molding
ADHESIVE
ApplicationBrand
Side air damDouble-sided tape [5 mm width 1.2 mm thickness]
Riveter
Bumper side
plate
Part A
Riveter
Rivet
Flange part
1
2
3
4Bumper face
Rivet
Bumper face

EXTERIOR -Side Air Dam, Molding and Garnish51-10
REMOVAL SERVICE POINTS
AA"ROOF DRIP MOLDING REMOVAL
Use the special tool to pry the molding from the rear of the
body for removal.
Caution
Do not use the deformed mold again.
AB"SIDE AIR DAM REMOVAL
1. Attach protection tape all the way along the edges of
the double-sided tape which is still adhering to the body.
2. Use a resin spatula to scrape off the double-sided tape.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag moistened
with isopropyl alcohol.
INSTALLATION SERVICE POINTS
"AASIDE AIR DAM INSTALLATION
Double-sided tape affixing to the side air dam (when
reusing)
1. Scrape off the double-sided tape with a resin spatula
or gasket scraper.
2. Wipe off the side air dam adhesion surface and clean
it with a shop towel moistened with isopropyl alcohol.
3. Affix the specified double sided tape to the side air dam.
(Refer to P.51-9.)
MB990449
Protection tape
Double-sided tape

EXTERIOR -Rear Spoiler51-12
REAR SPOILER
ADHESIVE
ApplicationBrand
Rear spoilerDouble-sided tape [15 mm width 1.2 mm thickness, 30 mm width 1.2 mm
thickness]
REAR SPOILER
REMOVAL AND INSTALLATION
1
12
3
2
5.2±0.2 N·m
5.2±0.2 N·m5.2±0.2 N·m
5.2±0.2 N·m
A A
B
B
Steel plate hook
2
Claw
2
3
3 3
Double-sided tape:
Generic products: A : 15mm width, 1.2mm thickness,
B : 30mm width, 1.2mm thickness Section A – A
Section B – BA
B
Removal steps
DTrunk lid bumper
(Refer to Group 42.)
1. Gasket
2. Cap
A
A""
AA3. Rear spoilerNOTE:
The removal and installation service points are the
same as SIDE AIR DAM , MOLDING AND GARNISH.
(Refer to P.51-10)