2007 MITSUBISHI LANCER EVOLUTION service

BODY -DoorsBODY -Doors42-19
DOORS
SERVICE SPECIFICATIONS
ItemsStandard value
Door outside handle play mmFront2.3±2.1py
Rear1.3±1.7
Power window operating current (power supply 14.5±0.5 V, 25_C) A5±1
Door inside handle play mmFront9.6±9.2py
Rear9.0±9.2
ADHESIVE
ItemsSpecified sealantRemark
Waterproof film3M ATD Part No. 8625 or equivalentRibbon sealer
SPECIAL TOOLS
ToolNumberNameUse
MB990784Ornament removerDoor trim removal
MB990480Window glass
holderRemoval of power window regulator and motor
assembly
MB990900 or
MB991164Door hinge
adjusting wrenchAdjustment of door fit
A
MB990925
A: MB990939Bearing & oil seal
installer set
A: Brass barAdjustment of door striker
MB990211Slide hammer
A
BB990241
MB990241
A: MB990243Axle shaft puller
A: Body puller

BODY -DoorsBODY -Doors42-20
Tool UseName Number
A
B
C
D
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeTerminal voltage measurement
A: Connector pin contact pressure check
B: Power circuit check
C: Power circuit check
D: Commercial tester connection
TROUBLESHOOTING
DIAGNOSIS FUNCTION
The power window and central door locking is controlled by the Smart Wiring System (SWS). For
troubleshooting, refer to GROUP 54B - Troubleshooting.
ON-VEHICLE SERVICE
DOOR ADJUSTMENT
1. If the gap between the door and body is inconsistent,
paste protection tape at the fender around the hinge
attached portion and at the door edge, use the special
tool to loosen the bolt fixing the door hinge at the body
side, and move the door to adjust so that the gap around
the door becomes consistent.
2. If steps exist between the door and body, use the special
tool to loosen the bolt fixing the door hinge at the door
side, and move the door and adjust the alignment of
the door surface.
Caution
Do not apply torque above 98 NSm for the special
tool (MB991164).
MB990900 or
MB991164

BODY -Doors42-26
INSTALLATION SERVICE POINTS
"AASTRIKER INSTALLATION
Align the center of the striker and latch within
±1.5 mm, and
install.
INSPECTION
DOOR SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
123
Released (ON)
Depressed (OFF)
Striker center
Latch center
- 1.5 mm +1.5 mm
Latch Striker
1
2
3

BODY -Doors42-30
REMOVAL SERVICE POINTS
AA"DOOR INSIDE HANDLE COVER REMOVAL
1. Insert the driver into the tapping screw cap end of the
door inside handle cover and pry the cap the way shown
in the illustration to remove the cap, and then unscrew
the tapping screw.
2. As shown in the illustration, insert the special tool between
the door inside handle cover and door inside handle,
and then disengage the claws of the door inside handle
cover and door inside handle.
3. Insert the special tool into the door inside handle cover
end, and then pry and remove the door inside handle
cover.
AB"CLIP REMOVAL
Use a cloth to remove the clip as shown in the illustration.Tapping screw cap
MB990784 Door inside handle cover
A
AB
B
Door inside
handle cover
Door inside
handle cover ClawClaw
Claw Door trimSection A - ASection B - B
Door inside
handle coverSpecial tool
insertion
position

BODY -Doors42-31
INSTALLATION SERVICE POINTS
"AAWATERPROOF FILM INSTALLATION
Apply the specified adhesive on the waterproof film as shown
in the illustration, and then glue it on the door window glass.
Specified sealant: 3M ATD Part No. 8625 or equivalent
"BAREGULATOR HANDLE/ESCUTCHEON/CLIP
INSTALLATION
1. Install the clip and escutcheon to the regulator handle.
2. Close the front door window glass fully, and then install
the regulator handle as shown in the illustration.
INSPECTION
Power window main switch uses SWS system, for the
power window main switch check, refer to GROUP 54B
- SWS.
POWER WINDOW SUB SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
236
UP
DOWN
Waterproof film

Waterproof film
Front of vehicle
30_
Horizontal line

BODY -Doors42-33
REMOVAL SERVICE POINTS
AA"WINDOW REGULATOR ASSEMBLY/POWER
WINDOW MOTOR ASSEMBLY REMOVAL
1. Loosen the door window glass assembly mounting bolts.
2. Raise the door window glass assembly, and then adhere
the special tool on the glass as shown in the illustration
to prevent from falling.
CautionFor the door window glass adhered film and
etc., use the special tool from outside the door glass
to prevent unstucking.
3. Remove the power window regulator and motor assembly.
AB"DOOR CENTER SASH REMOVAL
1. Remove only the section of the door outer opening
weatherstrip
2. Remove the center sash upper mounting screws, and
then remove the center sash upper from the door panel.
INSTALLATION SERVICE POINTS
"AAWINDOW REGULATOR ASSEMBLY/POWER
WINDOW MOTOR ASSEMBLY INSTALLATION
When installing the window regulator assembly, tighten he
bolts at the specified torque in the order shown in the
illustration.
MB990480
Door outer opening
weatherstrip
Door center sash
A18X0127

1
2 4
3
56
1
2
34
5 67

BODY -Doors42-35
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
Pre-removal Operation
Door Trim Removal (Refer to P.42-27.)Post-installation Operation
DDoor Inside Handle Looseness Check (Refer to
P.42-24.)
DDoor Outside Handle Looseness Check (Refer to
P.42-23.)
DDoor Trim Installation (Refer to P.42-27.)

3
5
4 72
6
1
5.9±1.0 N·m
8.9±1.9 N·m
2
1
75 6
2.5±0.5 N·m
2.5±0.5 N·m
Door handle and door latch
removal steps
"CA1. Door inside handle
DWaterproof film (Refer to P.42-27.)
DDoor window glass lower runchan-
nel (Refer to P.42-38, 39.)
DDoor center sash (Refer to
P.42-32.)2. Door outside handle
3. Key cylinder
"BA4. Lower sash
5. Door latch assembly
6. Link
Door check removal steps
DWaterproof film (Refer to P.42-27.)
"AA7. Door check
INSTALLATION SERVICE POINTS
"AADOOR CHECK INSTALLATION
Install with the following identification marks upward.
ItemsIdentification mark
Front doorLeft side21L
Right side21R
Rear doorLeft side36L
Right side36R
Identification
mark

BODY -Doors42-39
Sectional view of
clip positionSectional view of
clip position
5
4 3
21

Section A - A
Door
6
A
A
6
BB
Section B - B
Door
23
Door inner opening weatherstrip
removal steps
DScuff plate (Refer to GROUP 52A.)
DCenter pillar lower trim (Refer to
GROUP 52A.)
1. Door inner opening weatherstrip
Door outer opening weatherstrip
removal steps
2. Retainer weatherstrip
AA""AA3. Door outer opening weatherstrip
Door window glass runchannel
removal
4. Door window glass runchannelDoor beltline inner weatherstrip
removal steps
DDoor trim (Refer to P.42-27.)
5. Door beltline inner weatherstrip
Door beltline molding removal
steps
DDoor window glass (Refer to
P.42-32.)
DStationary glass (Refer to P.42-32.)
6. Door beltline molding
REMOVAL SERVICE POINT
AA"DOOR OUTER OPENING WEATHERSTRIP
REMOVAL
Make a tool as shown and remove the weatherstrip from
the door panel.15mm
4mm
8mm
Thickness
1mm