2007 MITSUBISHI LANCER EVOLUTION rear

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

WELDED PANEL REPLACEMENT -Quarter, OuterC-15
D
E
F
F
NOTE ON REPAIR WORK
INSTALLATION
1. When attaching the quarter outer, apply sealant to the
areas indicated in the illustration. For RS-II, attach the
rear pillar silencer protector, and fill the gaps with butly
tape.
: Body sealant
Rear pillar
silencer protector
Left side only

WELDED PANEL REPLACEMENT -Rear End PanelC-18
REAR END PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-19
REAR FLOOR
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
AD
C
B
AB
EF
REPAIR WELDS

WELDED PANEL REPLACEMENT -Rear FloorC-20
CD
EF
(Vehicles
with ACD)
Right
side
only
NOTE
For details on the weld points with the rear end panel refer to REAR END PANEL on P.C-18.
NOTE ON REPAIR WORK
REMOVAL
1. Cut the rear floor panel 320±10 mm from the back
of the rear seat back reinforcement.
Cut the rear floor pan 200±50 mm from the back of
the rear seat back reinforcement as shown in the
illustration.
Rear seat back
reinforcement
200±50 mm

WELDED PANEL REPLACEMENT -Quarter, InnerC-22
C
E
D
F
GHI
Left side (Vehicles
with ACD)
(With the side sill outer reinforcement rear
removed.)

WELDED PANEL REPLACEMENT -Rear Door Outer PanelC-24
REAR DOOR OUTER PANEL
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
B
B
C
C
A
REPAIR WELDS
50 mm
: Adhesive
AdhesiveType
Chloroprene-base drying sealant
NOTE
After hemming the rear door outer panel, MIG spot weld the flange overlap section at a pitch of 50
mm.

CORROSION PROTECTION -Body Sealing Locations
910
1112
HoodFront door
Rear doorTrunk lid
D-4