2007 MITSUBISHI LANCER EVOLUTION fuse

GENERAL -Supplemental Restraint System (SRS)00-23
SRS-ECU
Terminal No.Destination of harnessCorrective action
7Instrument panel wiring harness→EarthRepair or replace each wiring
harness
8Instrument panel wiring harness→Combination meter
(SRS warning lamp)
harness
9, 10Instrument panel wiring harness→Front passenger’s air bag
module
11 , 1 2Instrument panel wiring harness→Clock spring→Driver’s air bag
module)Repair or replace the dash wiring
harness. Replace clock spring.
13Instrument panel wiring harness→Junction block (fuse No.3)Repair or replace each wiring
harness
16Instrument panel wiring harness→Junction block (fuse No.2)
harness.
20Instrument panel wiring harness→Diagnosis connector
29, 30Floor wiring harnessàDriver’s seat belt pre-tensioner
27, 28Floor wiring harnessàFront passenger’s seat belt pre-tensioner
6. Inspection of the SRS-ECU harness connector should be carried out by the following procedure.
Insert the special tool (probe, MB991222, in the harness set) into the connector from harness side
(rear side), and connect the tester to this probe. If any tool than specified is used, damage to the
harness and other components will result. Furthermore, measurement should not be carried out by
touching the probe directly against the terminals from the front of the connector. The terminals are
plated to increase their conductivity, so that if they are touched directly by the probe, the plating
may break, which will cause drops in reliability.
MB991222 SRS-ECU harness connector
SRS-ECU harness connector (rear view)
7. SRS components and seat belt with pre-tensioner should not be subjected to hart, so remove the
SRS-ECU, driver’s and front passenger’s air bag modules, clock spring, and seat belt with pre-tensioner
before drying or baking the vehicle after painting.
DSRS - ECU, air bag module, clock spring : 93Æ
or more
DSeat belt with pre-tensioner : 90Æ
or more
8. Whenever you finish servicing the SRS, check warning lamp operation to make sure that the system
functions properly. (Refer to P.52B-6.)
9. Make certain that the ignition switch is LOCK (OFF) position when the MUT-IIis connected or
disconnected.
10. If you have any questions about the SRS, please contact your local distributor.
NOTE
SERIOUS INJURY CAN RESULT FROM UNINTENDED AIR BAG DEPLOYMENT, SO USE ONLY
THE PROCEDURES AND EQUIPMENT SPECIFIED IN THIS MANUAL.

MPI -On-vehicle Service13A-126
THROTTLE BODY (THROTTLE VALVE AREA)
CLEANING
1. Remove the air intake hose from the throttle body.
2. Spray cleaning fluid on a clean cloth.
3. Wipe off the dirt around the throttle valve with the cloth
sprayed with cleaning fluid.
Caution
(1) Do not spray the cleaning fluid directly to the
throttle valve.
(2) Make sure the cleaning fluid does not enter the
motor from the bypass line. Also make sure it
does not enter the sensor through the shaft.
(3) Be careful not to rub off the molybden applied
around the throttle valve shaft.
4. Attach the air intake hose.
5. Adjust the basic idle speed. (Refer to P.13A-127.)
THROTTLE POSITION SENSOR ADJUSTMENT
1. Connect the MUT-IIto the diagnosis connector.
When not using the MUT-II, proceed as follows:
(1) Disconnect the throttle position sensor connector, and
connect the special tool (test harness: MB991536)
between the disconnected connector taking care not
to confuse the terminal to be connected.
(2) Connect digital voltmeter between the terminal No.
2 and the terminal No. 4 of the throttle position sensor
connector.
2. Turn the ignition switch to “ON” position (but do not start
the engine).
3. Check the output voltage of the throttle position sensor.
Standard value: 535 - 735 mV
Throttle valve molybdenum
application section15 mm
15 mm
Equipment side connectorThrottle
position
sensor
Throttle
body
MB991536
Throttle position sensor

ENGINE ELECTRICAL -Charging System16-9
Voltage at
alternator
B terminal0.4
0.2
0
- 0.2
- 0.4
Time
NOTE
The voltage waveform of the alternator B terminal can undulate
as shown at left. This waveform is produced when the regulator
operates according to fluctuations in the alternator load
(current), and is normal for the alternator.
In addition, when the voltage waveform reaches an
excessively high value (approximately 2 V or higher at idle),
it often indicates an open circuit due to a brown fuse between
alternator B terminal and battery, but not a defective alternator.

REAR AXLE -On-vehicle Service27B-24
Torque transfer mechanism part
1. Remove the drive shaft. (Refer to P. 27B-29.)
2. Remove the oil seal from the differential carrier.
3. Using the special tool, drive a new oil seal all the way
into position.
4. Coat the oil seal lips and the drive shaft surface in contact
with the oil seal with the specified grease.
Specified grease: Vaseline
5. Replace the drive shaft circlip with a new one and mount
the drive shaft to the differential carrier. (Refer to P.
27B-29.)
6. Check for correct wheel alignment. (Refer to GROUP
34 – On-vehicle Service.)
ACTION WHEN BATTERY RUNS OUT
When the engine is started using a booster cable where the
battery has completely run down and you attempt to start
the vehicle without waiting for the battery to recover a certain
charge, the engine can misfire and you just cannot start to
move it. In such cases, charge the battery sufficiently; or,
remove the AYC battery cable from the battery fuse assembly
to make AYC inactive before attempting to start the vehicles.
When the battery cable is removed, the ACD mode indicator
lamp lights up. After the battery has been recharged, fit the
battery cable back again and start the engine to ensure that
the ACD mode indicator lamp is off.
MD998829
MD998813 MD998812
Battery fuse assembly
Battery cable
for AYC

REAR AXLE -Differential Carrier 27B-53
INSPECTION
DIFFERENTIAL CASE INTERNAL PARTS CONTACT/
SLIDING SURFACE CHECK
1. Clean the disassembled parts with cleaning oil and dry
them with compressed air.
2. Check each plate, disc, and pressure ring for the following:
A. Friction and sliding surfaces of friction discs, friction
plates, and spring plates.
Replace a defective part with heat discoloration and
excessive wear with a new one, as it degrades locking
performance.
NOTE
If the inner periphery of the friction face shows traces
of harsh contact, it is because of the spring tension
of each plate, disc and other part. Do not confuse
this with abnormal wear.
B. Inner periphery and outer periphery protrusions of
friction discs, friction plates, and spring plates.
Replace a cracked or damaged part with a new one.
C. Friction and sliding surfaces between pressure rings
and friction discs.
Grind a dented or scratched part with oil stone and
then lap and correct with a compound on a surface
plate.
NOTE
If the inner periphery of the friction face shows traces
of harsh contact, it is because of the spring tension
of each plate, disc and other part. Do not confuse
this with abnormal wear.
3. Check the following parts for contact and siding surfaces
(D to M) and correct burrs and dents with oil stone.
D: Sliding surfaces of side gear and case
E: Contacting surfaces of differential case and spring
plate
F: Contacting surfaces of pressure ring and differential
case inner face
G: Sliding surfaces of pressure ring hole and side gear
H: Protrusions on outer periphery of pressure ring
I: Pressure ring inner surface and differential pinion
gear spherical surface
J: Pressure ring V-groove and pinion shaft V
K: Sliding surfaces of pinion shaft and differential pinion
gear hole
L: Side gear grooves on outer periphery
M: Slits in inner periphery of differential
Friction disc
A
AB
C B Friction plateFriction plate
Pressure ring
E
D M
F
J
I
H D
G
F
D
K
K
I GLJ E

ABS <4WD> -Troubleshooting35B-17
Inspection Procedure 2
Communication between MUT-IIand the ABS-ECU is not
possible.
Probable cause
The cause may be an open circuit in the ABS-ECU power supply circuit or an open
circuit in the diagnosis output circuit.DBlown fuse
DMalfunction of wiring harness or connector
DMalfunction of hydraulic unit and ABS-ECU
NG OK
NG
NG NG
Repair
Check the harness wire, and repair if necessary.
DBetween ABS-ECU and diagnosis connector
OK
NG
Repair
NG
Check the harness wire, and repair if necessary.
DBetween ignition switch (IG2) and ABS-ECU
OK
NG
Repair
NG
Check the harness wire, and repair if necessary.
DBetween ABS-ECU and earth
NG
Repair
NG
Replace the hydraulic unit and ABS-ECU.
OK
Check the trouble
symptom.
OK
Check the trouble
symptom.
OK
Check the following connector:B-123
Measure at the ABS-ECU connector B-123.
DDisconnect the connector, and measure at the harness side
connector.
DContinuity between 12 and body earth, and between 34 and
body earth
OK:ContinuityCheck the following connector:B-123
OK
Check the trouble
symptom.
Measure at the ABS-ECU connector B-123.
DDisconnect the connector, and measure at the harness side
connector.
DIgnition switch: ON
DVoltage between 10 and body earth
OK:System voltageCheck the following connectors:B-123, C-128 vehicles>, C-130 , C-209, C-210
Check the trouble
symptom.
Measure at the diagnosis connector C-22 and the ABS-ECU
connector B-123.
DDisconnect the connectors, and measure at the harness side
connectors.
DContinuity between the following terminals
ABS-ECU side - Diagnosis connector side
5-1
2-7
OK:ContinuityNGCheck the following connectors:
B-123, C-22, C-26, C-28 , C-102 vehicles>, C-108, C-128 , C-130

ABS <4WD> -Troubleshooting35B-18
Inspection Procedure 3
When the ignition key is turned to “ON” (engine stopped),
the ABS warning lamp does not illuminate.
Probable cause
The cause may be an open circuit in the lamp power supply circuit, a blown lamp,
or an open circuit between the ABS warning lamp and the earth.DBlown fuse
DBurn out ABS warning lamp bulb
DMalfunction of combination meter
DMalfunction of wiring harness or connector
DMalfunction of hydraulic unit and ABS-ECU
NO
NG
Replace the ABS warning lamp bulb.
Check the harness wire.
DBetween combination meter and ABS-ECU
DBetween ignition switch (IG1) and combination meter
DBetween combination meter and earth
Replace the hydraulic unit and ABS-ECU.
OKNG
OK
Check the following connectors:
B-123, C-01, C-29 , C-128, C-210, C-213
OK
Check whether the ABS warning lamp bulb is burnt out.
Does the ABS warning lamp illuminate when the ABS-ECU
connector B-123 is disconnected and the ignition switch is turned
to ON?YES
Repair
Replace the combination meter. (Refer to GROUP 54A.)NG
Repair
Inspection Procedure 4
Even after the engine is started, the ABS warning lamp
remains illuminated.
Probable cause
The cause is probably a short-circuit in the ABS warning lamp illumination circuit.DMalfunction of combination meter
DMalfunction of wiring harness (short circuit)
DMalfunction of hydraulic unit and ABS-ECU
NOTE
This trouble symptom is limited to cases where communication with the MUT-IIis possible (ABS-ECU
power supply is normal) and the diagnosis code is a normal diagnosis code.
YES
NG
Check the harness wire.
DBetween combination meter and ABS-ECU
Replace the hydraulic unit and ABS-ECU.
OK
NG
OK
Check the trouble symptom.
Does the ABS warning lamp stay illuminated when the ABS-ECU
connector B-123 is disconnected and the ignition switch is turned
to ON?NO
Repair
Replace the combination meter. (Refer to GROUP 54A.)NG
Repair
Check the following connectors:B-123, C-01, C-128

BODY -Doors42-23
DOOR OUTSIDE HANDLE LOOSENESS
CHECK
1. Check that the looseness of the door outside handle
satisfies the standard value.
Standard value (A):
Front 2.3±2.1 mm
Rear 1.3±1.7 mm
2. Check the door outside handle and door latch assembly.
If faulty, replace.
POWER WINDOW OPERATING CURRENT
CHECK
1. Remove the power window fuse, and connect the circuit
tester as shown in the figure.
2. When the power window switch is set to the UP side,
a large amount of operating current flows when the window
is operated or closed. Therefore measure somewhere
in between excluding these positions.
Standard value: 5±1A (Power supply voltage
14.5±0.5 V, 25_C)
3. If outside the standard value, perform troubleshooting.
(Refer to GROUP 54B.)
CIRCUIT BREAKER CHECK (Incorporated in
the power window motor)
1. Set the power window switch to the UP side until the
window glass closes completely, and continue operating
the switch for more than 10 seconds.
2. Release the power window switch at the UP side, and
at the same time, press the DOWN side. Under this
condition if the window glass starts to lower within 60
seconds, the circuit breaker can be determined as good.
POWER WINDOW CHECK
Check that the power window operates. If it does not, perform
troubleshooting. (Refer to GROUP 54B.)
A