2007 MITSUBISHI LANCER EVOLUTION dimensions

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
596061
6263
65
64,65
64
B-17
1,266
1,266
Body centre point
664678
1,268
64
65
63mm
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-46Quarter panel positioning notch (Lower section)-
38Front pillar positioning notch (Lower section)-57Centre of rear end trim mounting holeÓ- 8.5
39Side roof rail positioning notch (Front section)-59Centre of front seat rail mounting holeÓ-14
40Side sill positioning notch (Front section)-60Centre of floor carpet mounting hole
(Body centre point)Ó-6
41Centre pillar positioning notch (Upper section)-61Centre of rear shock absorber mounting holeÓ-12
42Centre pillar positioning notch (Lower section)-62Centre of rear end crossbar mounting holeÓ-16
43Side roof rail positioning notch (Rear section)-63Front of instrument panel bracket center
(Body centre point)-
44Side sill positioning notch (Rear section)-64Centre of deck crossmember mounting hole
(Upper section)Ó-11
45Quarter panel positioning notch (Upper section)-65Centre of deck crossmember mounting hole
(Lower section)Ó-11

BODY
REPAIR
CONTENTS
BODY CONSTRUCTION A...................................................
BODY DIMENSIONS B......................................................
WELDED PANEL REPLACEMENT C.........................................
CORROSION PROTECTION D...............................................
SYNTHETIC-RESIN PARTS E................................................
BODY COLOUR F..........................................................
WIRING AND PIPING DIAGRAM G...........................................

GENERAL -Major Specifications00-17
MAJOR SPECIFICATIONS
1
234
5
6 78
9
ItemsCT9A
SNDFZL/RSNGFZL/R
Vehicle
di i
Front track11,500, 1,515*1
dimensions
mmOverall width21,770mm
Front overhang3895
Wheel base42,625
Rear overhang5935
Overall length64,455
Ground clearance
(unladen)7140
Overall height (unladen)81,450
Rear track91,500, 1,515*1
Vehicle
ihtk
Kerb weight1,3201,380
weight kgMax. gross vehicle weight1,6551,695
Max. axle weight
rating-front950970
Max. axle weight
rating-rear705725
Seating capacity5
EngineModel No.4G63g
Total displacement mL1,997
Transmis-
i
Model No.W5M51
sionType5-speed manual
Fuel systemFuel supply systemMPI
NOTE
*1: Vehicles with 17 inch wheels.

GENERAL -Support Locations for Lifting and Jacking00-27
PREPARATION OF “ATTACHMENTS”
1. Prepare the blocks (wooden) and nails as shown in the
figure.
ItemDimensions mmQuantity
Block (A)90×95×1,8002
Block (B)60×100×954
Block (C)140×40×958
Nail70 or more32
Caution
The wood selected for the blocks must be hard.
2. For the (B) blocks and (C) blocks, use a saw and chisel
or similar tool to make grooves of the dimensions shown
in the figure.
3. Make four “ATTACHMENTS” such as shown in the figure
nailing (B) and (C) blocks so that each (B) blocks is
sandwiches between (C) blocks.
Block (A)mm
1,800
90
95
Block (B) Block (C)
15
40
60
10040
2015
40
14040
20
40
Block (C)
140100
Block (C)
Nail
Block (B)
Finished attachment
Movable according
to vehicle width

ENGINE OVERHAUL -Cylinder Head and Valve11B-46
Valve Guide Replacement
1. Using a press, push the valve guide to the cylinder block
side.
2. Machine the valve guide hole on the cylinder head to
match the oversized valve guide into which it is to be
pressed in.
Caution
Do not use a valve guide having the same size as
the removed valve guide.
Valve guide hole diameter:
0.05 O.S. 12.05 - 12.07 mm
0.25 O.S. 12.25 - 12.27 mm
0.50 O.S. 12.50 - 12.52 mm
3. Press in the valve guide to the dimensions shown in
the illustration.
NOTE
(1) Press in the valve guide from the top of the cylinder
head.
(2) Note that the length of the valve guides differs.
Intake 45.5 mm
Exhaust 50.5 mm
4. After pressing in the valve guide, insert a new valve,
and confirm the sliding state.
19.2 - 19.8 mm

ENGINE OVERHAUL -Oil Pump and Oil Pan11B-54
"MADRAIN PLUG GASKET INSTALLATION
Replace the gasket with a new part, and install at the direction
shown in the illustration.
Caution
Incorrect installation direction will lead to oil leaks.
"NAOIL FILTER INSTALLATION
1. Clean the installation surface on the cylinder block side.
2. Apply engine oil on the O-ring for the oil filter.
3. Screw in the oil filter, and tighten approx. 3/4 of a rotation
(approx. 14±2N•m) from where the O-ring contacts
the installation surface.
INSPECTION
1. COUNTER BALANCE SHAFT
(1) Make sure that the oil hole is not clogged.
(2) Check the journal (bearing section) for seizure or
damage, and check the state of contact with the
bearings. If any faults are found, replace the counter
balance shaft, bearing or oil pump case assembly.
2. OIL COOLER BYPASS VALVE
(1) The valve must move smoothly.
(2) The L dimension must be at the standard value at
a constant temperature, constant humidity state.
Standard value: 34.5 mm
(3) The protruded dimensions must be at the standard
value after submerging into 100_C oil.
Standard value: 40 mm
Drain plug
Oil pan
Oil pan side Gasket
Bracket side
L
Valve

ENGINE OVERHAUL -Crankshaft and Cylinder Block11B-69
3. CYLINDER BORING
(1) Select the oversized piston to be used using the
maximum inner diameter cylinder as a reference.
(2) There are two types of oversized pistons (0.50 mm,
1.00 mm), so bore so that the clearance is at the
specified value that matches the piston’s outer
diameter. The reference points for measuring the
piston’s outer diameter are shown in the illustration.
(3) Calculate the boring finish dimensions based on the
piston outer diameter measurement value.
Boring finish dimension = Piston outer diameter +
0.02 to 0.04 mm (clearance with cylinder) - 0.02 mm
(honing margin)
(4) Bore each cylinder to the boring finish dimensions
calculated above.
Caution
To prevent strain caused by a temperature rise
during boring, bore in the order of the No. 2→
No. 4→No. 1→No. 3 cylinders.
(5) Hone to the final finish dimension (piston outer
diameter + clearance with cylinder).
(6) Confirm the clearance between the piston and
cylinder.
Standard value: 0.02 - 0.04 mm
Piston outer diameter 11.65 mm

MANUAL TRANSMISSION OVERHAUL -Input Shaft22B-24
REASSEMBLY SERVICE POINTS
"AAOIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"BABALL BEARING INSTALLATION
Using the special tool, install the ball bearing onto the input
shaft.
"CASNAP RING INSTALLATION
Select and install the snap ring so that the input shaft front
bearing clearance is at the standard value.
Standard value: 0.01 mm tight to 0.12 mm loose
"DASYNCHRONIZER SPRING INSTALLATION
Accurately install the synchronizer spring onto the position
of the synchronizer ring shown in the illustration.
"EA3RD-4TH SPEED SYNCHRONIZER HUB
INSTALLATION
Install the 3rd-4th speed synchronizer hub onto the input
shaft at the direction shown in the illustration.Oil seal3.5 mm
MD998812
MD998813
MD998818 MD998801
Snap ring
Synchronizer spring
Identification mark3rd
speed
side
4th speed
side Installation
direction