2007 MITSUBISHI LANCER EVOLUTION dimensions

MANUAL TRANSMISSION OVERHAUL -Output Shaft22B-31
AF"1ST SPEED GEAR SLEEVE REMOVAL
Using the special tool, remove the 1st speed gear sleeve
from the output shaft.
AG"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
REASSEMBLY SERVICE POINTS
"AAOIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"BATAPER ROLLER BEARING INSTALLATION
Using the special tool, install the roller bearing onto the output
shaft.
"CA1ST SPEED GEAR SLEEVE INSTALLATION
Using the special tool, install the 1st speed gear sleeve onto
the output shaft.
MD998801
Sleeve
MD998801Taper roller
bearing
Oil seal3.5 mm
MD998801MD998812
MD998819
Taper roller
bearing
MD998364SleeveMD998812
MD998814
MD998824

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-41
DISASSEMBLY SERVICE POINT
AA"LOCK PIN REMOVAL
Tap out the lock pin from the direction shown in the illustration.
REASSEMBLY SERVICE POINTS
"AANEEDLE BEARING INSTALLATION
Press the needle bearing into the dimensions shown in the
illustration so that the type stamp side faces the indicated
direction.
"BAOIL SEAL INSTALLATION
Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear oil
<75W/85W> or equivalent
"CAAIR BREATHER INSTALLATION
(1) Apply sealant on the periphery of the insertion section.
Sealant
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or
equivalent
(2) Install so that the protrusion faces the direction shown
in the illustration.
Lock pin
Control
finger
Control
housing
Needle
bearing
2mm Type
stamp
side

REAR AXLE -Differential Carrier 27B-46
4. Clean the side bearing hub.
5. Place special tool between the side bearing hub of the
gear carrier, and position the notch as shown in the
illustration. Then tighten side bearing mounting bolt.
6. Use a thickness gauge to measure the clearance (A)
between special tools.
7. Remove special tools (MB990835, MB990326).
8. Use a micrometer to measure the shown dimensions (B,
C) of special tools.
9. Install the bearing cap, and then use a cylinder gauge
to measure inside diameter (D) of the bearing cap.
10. Calculate thickness (F) of the required drive pinion rear
shim twice by the following formula. Select a shim which
most closely matches this thickness.
F = A + B + C - 1/2D - 86.00 mm
11. Fit the selected drive pinion rear shim(s) to the drive
pinion, and press-fit the drive pinion rear bearing inner
race by using special tool.
"EADRIVE PINION TURNING TORQUE ADJUSTMENT
/OIL SEAL INSTALLATION
1. Insert the drive pinion into the gear carrier, and then install
the following parts in sequence from the carrier rear side.
Drive pinion spacer, drive pinion front shim and drive
pinion front bearing inner race, companion flange.
NOTE
Do not install the oil seal.
2. Tighten the companion flange to the specified torque by
using special tool.
Thickness
gauge
MB990392
(MB990835)Notch
MB990836
(MB990835)A
BC
Cylinder
gauge
Drive pinion
rear shim
MB990728
MB990850
186±29 N·m

INTERIOR -Special Tool/Instrument Panel52A-3
SPECIAL TOOL
ToolNumberNameApplication
MB990784Ornament removerRemoval of switches and trims
INSTRUMENT PANEL
REMOVAL AND INSTALLATION
The following bolts and screws are used for installing the instrument panel.
Bolts and screws are indicated as marks shown in the illustration in the sections of “Removal and Installation”
and “Disassembly and Reassembly.”
NameMarkDimensions mm
(screw diameter x
screw length)ColorShape
Tapping screwa5×16Black
b5×16-
c5×12-
Bolt with washerd6×16-
e6×12-