2007 MITSUBISHI LANCER EVOLUTION service

MANUAL TRANSMISSION OVERHAUL -Input Shaft22B-23
DISASSEMBLY SERVICE POINTS
AA"BALL BEARING REMOVAL
Using the special tool, remove the ball bearing from the input
shaft.
AB"THRUST PLATE STOPPER REMOVAL
Using a screwdriver, lift the stopper at the position shown
in the illustration, and remove the thrust plate stopper.
AC"5TH SPEED GEAR REMOVAL
Using the special tool, remove the 5th speed gear from the
input shaft.
AD"4TH SPEED GEAR SLEEVE REMOVAL
Install the special tool on the 3rd speed gear, and remove
the 4th speed gear sleeve from the input shaft.
AE"BALL BEARING REMOVAL
Using the special tool, remove the ball bearing from the input
shaft.
MD998801
MD998801
MD998801
MD998801

MANUAL TRANSMISSION OVERHAUL -Input Shaft22B-24
REASSEMBLY SERVICE POINTS
"AAOIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"BABALL BEARING INSTALLATION
Using the special tool, install the ball bearing onto the input
shaft.
"CASNAP RING INSTALLATION
Select and install the snap ring so that the input shaft front
bearing clearance is at the standard value.
Standard value: 0.01 mm tight to 0.12 mm loose
"DASYNCHRONIZER SPRING INSTALLATION
Accurately install the synchronizer spring onto the position
of the synchronizer ring shown in the illustration.
"EA3RD-4TH SPEED SYNCHRONIZER HUB
INSTALLATION
Install the 3rd-4th speed synchronizer hub onto the input
shaft at the direction shown in the illustration.Oil seal3.5 mm
MD998812
MD998813
MD998818 MD998801
Snap ring
Synchronizer spring
Identification mark3rd
speed
side
4th speed
side Installation
direction

MANUAL TRANSMISSION OVERHAUL -Output Shaft22B-30
DISASSEMBLY SERVICE POINTS
AA"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
AB"REVERSE GEAR BEARING SLEEVE REMOVAL
Install the special tool on the reverse gear, and remove the
reverse gear bearing sleeve from the output shaft.
AC"5TH-REVERSE SPEED SYNCHRONIZER HUB
REMOVAL
Install the special tool on the 4th speed gear, and remove
5th-reverse synchronizer hub.
AD"3RD SPEED GEAR REMOVAL
Install the special tool on the 2nd speed gear, and remove
the 3rd speed gear.
AE"2ND SPEED GEAR SLEEVE REMOVAL
Install the special tool on the 1st speed gear, and remove
the 2nd speed gear sleeve.
MD998801Taper roller
bearing
MD998801
Sleeve
MD998801Synchronizer hub
MD9988013rd speed gear
MD998801
Sleeve

MANUAL TRANSMISSION OVERHAUL -Output Shaft22B-31
AF"1ST SPEED GEAR SLEEVE REMOVAL
Using the special tool, remove the 1st speed gear sleeve
from the output shaft.
AG"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
REASSEMBLY SERVICE POINTS
"AAOIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"BATAPER ROLLER BEARING INSTALLATION
Using the special tool, install the roller bearing onto the output
shaft.
"CA1ST SPEED GEAR SLEEVE INSTALLATION
Using the special tool, install the 1st speed gear sleeve onto
the output shaft.
MD998801
Sleeve
MD998801Taper roller
bearing
Oil seal3.5 mm
MD998801MD998812
MD998819
Taper roller
bearing
MD998364SleeveMD998812
MD998814
MD998824

MANUAL TRANSMISSION OVERHAUL -Select Lever22B-39
SELECT LEVER
DISASSEMBLY AND REASSEMBLY
3
4 6
1 5
2 7
8
9
10
11±1N•m
Disassembly steps
"AA1. Dust cover
2. Nut
3. Spring washer
4. Plane washer
5. Select lever bush6. Select lever shoe
7. Select lever
8. Select lever bush
"AA9. Dust cover
10. Select lever shaft
REASSEMBLY SERVICE POINT
"AADUST COVER INSTALLATION
Install the dust cover onto the select lever.
Dust
cover

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-41
DISASSEMBLY SERVICE POINT
AA"LOCK PIN REMOVAL
Tap out the lock pin from the direction shown in the illustration.
REASSEMBLY SERVICE POINTS
"AANEEDLE BEARING INSTALLATION
Press the needle bearing into the dimensions shown in the
illustration so that the type stamp side faces the indicated
direction.
"BAOIL SEAL INSTALLATION
Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear oil
<75W/85W> or equivalent
"CAAIR BREATHER INSTALLATION
(1) Apply sealant on the periphery of the insertion section.
Sealant
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or
equivalent
(2) Install so that the protrusion faces the direction shown
in the illustration.
Lock pin
Control
finger
Control
housing
Needle
bearing
2mm Type
stamp
side

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-43
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
7
5*3
6
4
2
18
9.8±2N•m
Disassembly steps
1. Clutch release bearing retainer
"EA2. Oil seal
AA""DA3. Outer race
AB""CA4. Outer race"BA5. Bush*
"AA6. Cover A
"AA7. Cover B
8. Clutch housing
NOTE
*: Refer to the installation procedures only when replacing the clutch housing.
DISASSEMBLY SERVICE POINTS
AA"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.MD999566

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-44
AB"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.
REASSEMBLY SERVICE POINTS
"AACOVER A/COVER B INSTALLATION
Install each cover onto the clutch housing in the direction
shown in the illustration.
"BABUSH INSTALLATION
Press the bush into the clutch housing to the position shown
in the illustration. Make sure that the split face of the bush
does not cover the air bleeding groove on the housing.
"CAOUTER RACE INSTALLATION
Using the special tool, install the outer race onto the clutch
housing.
MD999566
Cover A
Cover B
Air bleeding groove
Bush
Bush
1mm
MB990938
MB990935