2007 MITSUBISHI LANCER EVOLUTION engine

ENGINE OVERHAUL -Special Tools11B-9
SPECIAL TOOLS
ToolNumberNameUse
MD998781Flywheel stopperFixing of flywheel
MD998778Crankshaft
sprocketRemoval of crankshaft sprocket and
crankshaft sprocket B
MB998785Sprocket stopperHolding of counter balance shaft sprocket
MB991704Battery harnessMeasurement of timing belt B tension
(Use together with MUT-II.)
MB991502MUT-IIsub
assemblyMeasurement of timing belt B tension
(Use together with MB991704 and
MB991668.)
MB991668Belt tension meter
setMeasurement of timing belt B tension
(Use together with MUT-II.)
MD998767Tension pulley
socket wrenchOperation of tensioner pulley during adjust-
ment of timing belt tension
MD998738Set screwHolding of tensioner arm and auto tensioner
during installation of timing belt
MD998713Camshaft oil seal
installerInstallation of camshaft oil seal

ENGINE OVERHAUL -Special Tools11B-10
Tool UseName Number
MD998442Air bleed wireBleeding of lash adjuster
MB991654Cylinder head bolt
wrenchLoosening/tightening of cylinder head bolt
MD998772Valve spring
compressorCompression of valve spring
MD998735Valve spring
compressorCompression of valve spring
MD998737Valve stem seal
installerInstallation of valve stem seal
MD998727Oil pan removerRemoval of oil pan
MD998162Plug wrenchRemoval and installation of front case plug cap
(Use together with MD998783.)
MD998783Plug wrench
retainerRemoval and installation of front case plug cap
(Use together with MD998162.)
MD998371Silent shaft bearing
pullerRemoval of counter balance shaft front bearing

ENGINE OVERHAUL -Special Tools11B-11
Tool UseName Number
MD998372Silent shaft bearing
pullerRemoval of counter balance shaft rear bearing
MB991603Silent shaft
bearing installer
stopperGuide stopper when removing/pressing in
counter balance shaft rear bearing
MD998705Silent shaft bearing
installerPress in of counter balance shaft front and rear
bearings
MD998375Crankshaft front oil
seal installerInstallation of crankshaft front oil seal
MD998285Crankshaft front oil
seal guideGuide for installation of crankshaft front oil seal
MD998780Piston pin setting
toolRemoval/press in of piston pin
MD998776Crankshaft rear oil
seal installerInstallation of crankshaft rear oil seal
MD990938HandleInstallation of crankshaft rear oil seal
(Use together with MD998776.)

ENGINE OVERHAUL -Alternator and Ignition System11B-12
ALTERNATOR AND IGNITION SYSTEM
REMOVAL AND INSTALLATION
1
13±1N•m
2
3
13
4
7
6
5
89
10
1211
22±4N•m8.8±1.0 N•m
25±5N•m 3±0.5 N•m
10±2N•m
8.8±1.0 N•m
23±3N•m
25±4N•m44±10 N•m
Removal steps
1. Oil level gauge
2. O-ring
3. Oil level gauge guide
4. O-ring
5. Water pump pulley
6. Alternator brace
7. Alternator8. Crankshaft pulley
9. Center cover
10. Spark plug cable
11. Ignition coil
12. Spark plug
13. Connector bracket

ENGINE OVERHAUL -Timing Belt11B-13
TIMING BELT
REMOVAL AND INSTALLATION
1
11±1N•m
2
3
4 56
7
8
910
11 1213
14 15
16 1718
192021 2223
2425
26
27
2829
30
313233
34
35
49±6N•m
21±4N•m
23±3N•m
11±1N•m11±1N•m
88±10 N•m
35±6N•m
54±5N•m 19±3N•m 46±3N•m 9±1N•m162±5N•m3.5±0.5 N•m
49±9N•m
8.8±1.0 N•m 49±5N•m
Removal steps
1. Timing belt front upper cover
2. Timing belt front center cover
3. Timing belt front lower cover
4. Power steering pump bracket
AA""MA5. Timing belt
"LA6. Tensioner pulley
7. Tensioner arm
"KA8. Auto tensioner
9. Idler pulley
10. Crank angle sensor
AB""JA11. Oil pump sprocket
AC""IA12. Crankshaft bolt
AD""IA13. Crankshaft sprocket
"IA14. Crankshaft sensing blade
15. Tensioner B
AE""HA16. Timing belt B
AF""GA17. Counter balance shaft sprocket
"FA18. SpacerAG""EA19. Crankshaft sprocket B
20. Crankshaft key
21. Breather hose
22. PCV hose
23. PCV valve
24. PCV valve gasket
25. Oil filler cap
"DA26. Rocker cover
"DA27. Rocker cover gasket A
28. Rocker cover gasket B
"CA29. Semi-circular packing
"BA30. Engine support bracket
AH""AA31. Camshaft sprocket bolt
32. Camshaft sprocket
33. Timing belt rear right cover
34. Timing belt rear left upper cover
35. Timing belt rear left lower cover

ENGINE OVERHAUL -Timing Belt11B-14
REMOVAL SERVICE POINTS
AA"TIMING BELT REMOVAL
1. To ensure that the timing belt is assembled in the same
direction when reused, using chalk, etc., make an arrow
showing the rotation direction on the back surface of
the timing belt.
2. Position the exhaust camshaft sprocket’s timing mark by
approx. one tooth before the No. 1 cylinder compression
top dead centre.
Caution
When removed at the compression top dead centre,
since the exhaust camshaft is at the position pressing
down on the valve, the sprocket could rotate in reverse
due to the force of the valve spring creating a
hazardous situation.
3. Loosen the lock nut for the tensioner pulley, and remove
the timing belt.
AB"OIL PUMP SPROCKET REMOVAL
1. Remove the plug on the left side of the cylinder block.
2. Insert a Phillips driver (shaft diameter 8 mm) to stop the
counter balance shaft left from rotating.
3. Loosen the flange bolt.
4. Remove the oil pump sprocket.
AC"CRANKSHAFT BOLT REMOVAL
1. Fix the flywheel with the special tool.
2. Remove the crankshaft bolt.
AD"CRANKSHAFT SPROCKET REMOVAL
Use the special tool to remove the sprocket if it is stuck
and hard to remove.
Timing marks
Phillips driver
MD998781
MD998778

ENGINE OVERHAUL -Timing Belt11B-15
AE"TIMING BELT B REMOVAL
To ensure that the timing belt is assembled in the same
direction when reused, using chalk, etc., make an arrow
showing the rotation direction on the back surface of the
timing belt.
AF"COUNTER BALANCE SHAFT SPROCKET
REMOVAL
1. Fix the counter balance shaft sprocket with the special
tool.
2. Remove the installation bolt of the counter balance shaft.
AG"CRANKSHAFT SPROCKET B REMOVAL
Use the special tool to remove the sprocket if it is stuck
and hard to remove.
AH"CAMSHAFT SPROCKET BOLT REMOVAL
Hold the hexagon part of the camshaft with a wrench, and
remove the camshaft sprocket bolt.
INSTALLATION SERVICE POINTS
"AACAMSHAFT SPROCKET BOLT INSTALLATION
Hold the hexagon part of the camshaft with a wrench, and
tighten the camshaft sprocket bolt at the specified torque
88±10 N•m.
MD998785
MD998778

ENGINE OVERHAUL -Timing Belt11B-16
"BAENGINE SUPPORT BRACKET INSTALLATION
Before tightening, apply sealant on the bolt at the position
shown in the illustration.
Sealant
Specified sealant:
3M
TMAAD Part No. 8672 or equivalent
"CASEMI-CIRCULAR PACKING INSTALLATION
Apply sealant at the position shown in the illustration.
Sealant
Specified sealant:
3M
TMAAD Part No. 8672 or equivalent
"DAROCKER COVER/ROCKER COVER GASKET A
INSTALLATION
1. Apply form-in-place gasket on the rocker cover at the
position shown in the illustration.
Sealant
Specified sealant:
3M
TMAAD Part No. 8672 or equivalent
2. Install the rocker cover gasket A onto the rocker cover
before the form-in-place gasket hardens.
10 mm
Semi-circular
packing
Cylinder head10 mm
Timing belt side