Page 516 of 585

515 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:
Jump starting should only be performed
using the jump-start contacts located
in the engine compartment
(page 516).
Jump starting should only be performed
when the engine and catalytic
converter
1 are cold.
Do not start the engine if the battery is
frozen. Let the battery thaw out first.
Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.
Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.
Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
1Vehicles with gasoline engine only.
!
Do not tow-start the vehicle.
!
Avoid repeated and lengthy starting
attempts.
Do not attempt to start the engine using a
battery quick charge unit.
If the engine does not run after several unsuc-
cessful starting attempts, have it checked at the
nearest authorized Mercedes-Benz Light Truck
Center.
Excessive unburned fuel generated by repeated
failed starting attempts may damage the catalyt-
ic converter
1.
Make sure the jumper cables do not have loose
or missing insulation.
Make sure the cable clamps do not touch any
other metal part while the other end is still at-
tached to a battery.
Page 528 of 585
527 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants
Page 535 of 585
534 Technical dataEngineModel
ML 320 CDI (164.122
1)
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and
special equipment.
ML 350 (164.186
1)
Engine
642
272
Mode of operation
Diesel 4-stroke engine
4-stroke engine, gasoline injection
No. of cylinders
6
6
Bore
3.27 in (83.00 mm)
3.66 in (92.90 mm)
Stroke
3.62 in (92.00 mm)
3.38 in (86.00 mm)
Total piston displacement
182 cu in (2987 cm
3)
213 cu in (3498 cm
3)
Compression ratio
16.5:1
10.7:1
Output acc. to SAE J 1349
221 hp/3800 rpm
(165 kW/3800 rpm)
268 hp/6000 rpm
2
(200 kW/6000 rpm)
2Premium fuel required. Performance may vary with fuel octane rating.Maximum torque acc. to SAE J 1349
398 lb-ft/1600-2400 rpm
(540 Nm/1600-2400 rpm)
258 lb-ft/2400-5000 rpm
(350 Nm/2400-5000 rpm)
Maximum engine speed
4500 rpm
6500 rpm
Firing order
1-4-2-5-3-6
1-4-3-6-2-5
Poly-V-belt
2 035 mm
2 404 mm
Page 536 of 585
535 Technical data
Engine
Model
ML 500 (164.175
1)
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and special
equipment.
ML 63 AMG (164.177
1)
Engine
113
156
Mode of operation
4-stroke engine, gasoline injection
4-stroke engine, gasoline injection
No. of cylinders
8
8
Bore
3.82 in (97.00 mm)
4.02 in (102.20 mm)
Stroke
3.31 in (84.00 mm)
3.72 in (94.60 mm)
Total piston displacement
303 cu in (4966 cm
3)
378.8 cu in (6208 cm
3)
Compression ratio
10:1
11.3:1
Output acc. to SAE J 1349
302 hp/5600 rpm
2
(225 kW/5600 rpm)
2Premium fuel required. Performance may vary with fuel octane rating.
503 hp/6800 rpm
2
(375 kW/6800 rpm)
Maximum torque acc. to SAE J 1349
339 lb-ft/2700-4750 rpm
(460 Nm/2700-4750 rpm)
465 lb-ft/5200 rpm
(630 Nm/5200 rpm)
Maximum engine speed
6300 rpm
7200 rpm
Firing order
1-5-4-2-6-3-7-8
1-5-4-2-6-3-7-8
Poly-V-belt
2 370 mm
2 369 mm
Page 537 of 585

536 Technical dataRims and tires!
Only use tires which have been tested and
approved by Mercedes-Benz. Tires approved by
Mercedes-Benz are developed to provide best
possible performance in conjunction with the
driving safety systems on your vehicle such as
ABS or ESP
®. Tires specially developed for your
vehicle and tested and approved by
Mercedes-Benz can be identified by finding the
following on the tire’s sidewall:
MO = M
ercedes-Benz O
riginal equipment
tires
AMG vehicles:
Does not apply to all approved tires on AMG
vehicles. For information on tested and
approved tires for AMG vehicles, contact an
authorized Mercedes-Benz Light Truck
Center.
Using tires other than those approved by
Mercedes-Benz may result in damage that is not
covered by the Mercedes-Benz Limited
Warranty.
!
Using tires other than those approved by
Mercedes-Benz can have detrimental effects,
such as
poor handling characteristics
increased noise
increased fuel consumption
Moreover, tires and rims not approved by
Mercedes-Benz may, under load, exhibit dimen-
sional variations and different tire deformation
characteristics that could cause them to come
into contact with the vehicle body or axle parts.
Damage to the tires or the vehicle may be the
result.
i
Further information on tires and rims is
available at any authorized Mercedes-Benz Light
Truck Center. A placard with the recommended
tire inflation pressure is located on the driver’s
door B-pillar (
page 530). Some vehicles may
have supplemental tire inflation pressure infor-
mation for driving at high speeds (
page 375)
or for vehicle loads less than the maximum
loaded vehicle condition (
page 375). If such
information is provided, it can be found on the
placard located on the inside of the fuel filler
flap.The tire inflation pressure should be checked
regularly and should only be adjusted on cold
tires. Follow tire manufacturer’s maintenance
recommendation included with vehicle.
i
The following pages also list the approved
wheel rim and tire sizes for equipping your
vehicles with winter tires. Winter tires are not
available as standard or optional factory equip-
ment, but can be purchased from an authorized
Mercedes-Benz Light Truck Center.
Depending on vehicle model and the standard or
optional factory-equipped wheel rim/tire
configuration on your vehicle (Appearance
Package, Sport Package etc.), equipping your
vehicle with winter tires approved for your
vehicle model may also require the purchase of
two or four wheel rims of the recommended size
for use with these winter tires. See an authorized
Mercedes-Benz Light Truck Center for more
information.
Page 544 of 585

543 Technical data
Fuels, coolants, lubricants
Fuels, coolants, lubricants
Capacities
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by
Mercerdes-Benz.
Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Warning!
G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
If a service fluid is swallowed, contact a
physician immediately.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
ML 320 CDI
9.5 US qt (9.0 l)
Approved engine oils
ML 350
8.5 US qt (8.0 l)
Approved engine oils
ML 500
9.0 US qt (8.5 l)
Approved engine oils
ML 63 AMG
10.3 US qt (9.7 l)
Approved engine oils
Automatic transmission
All models
9.5 US qt (9.0 l)
MB Automatic Transmission Fluid
Transfer case single speed
All models
0.53 US qt (0.5 l)
MB Automatic Transmission Fluid
Page 545 of 585
544 Technical dataFuels, coolants, lubricants
Model
Capacity
Fuels, coolants, lubricants, etc.
Front axle
All models
1.2 US qt (1.1 l)
Hypoid gear oil
Rear axle
All models
1.2 US qt (1.1 l)
Hypoid gear oil
Power steering
All models
approx. 1.3 US qt (1.2 l)
MB Power Steering Fluid
Front wheel hubs
All models
approx. 1.5oz (43g) each
High temperature roller bearing grease
Brake system
All models
-
MB Brake Fluid (DOT 4+)
Cooling system
ML 320 CDI,
ML 350
approx. 10.0 US qt (9.5 l)
MB Anticorrosion/Antifreeze
ML 500
approx. 10.6 US qt (10.0 l)
MB Anticorrosion/Antifreeze
ML 63 AMG
approx. 12.2 US qt (11.5 l)
MB Anticorrosion/Antifreeze
Page 546 of 585
545 Technical data
Fuels, coolants, lubricants
Model
Capacity
Fuels, coolants, lubricants etc.
Fuel tank
All models
25.1 US gal (95.0 l)
Gasoline engines:
Premium unleaded gasoline
Minimum Posted Octane 91
(Avg. of 96 RON/86 MON)
Diesel engines:
Diesel fuels according to ASTM D 975 grades
No. 2-D or No. 1-D
including a reserve of
All except
ML 63 AMG
approx. 3.5US gal (13.0l)
including a reserve of
ML 63 AMG
approx. 4.0US gal (15.3l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and head-
lamp cleaning* system
All models
8.1 US qt (7.7 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “MB SummerFit” and water for temperatures above freezing or MB Windshield Washer Concentrate “MB SummerFit” and
commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing point. Follow suggested mixing ratios (page 551).