Contents
Oxidation catalyst
(diesel engine).............................. 349
Emission control .......................... 350
Coolant temperature .................... 350
At the gas station .............................. 352
Refueling ...................................... 352
Check regularly and
before a long trip.......................... 354
Engine compartment ......................... 356
Hood ............................................ 356
Engine oil ..................................... 358
Transmission fluid level ................ 362
Coolant level ................................ 362
Windshield/rear window
washer system and
headlamp cleaning system* ........ 363
Tires and wheels ................................ 365
Important guidelines .................... 365
Tire care and maintenance........... 366
Direction of rotation ..................... 368
Loading the vehicle ...................... 368
Recommended tire
inflation pressure ......................... 374
Checking tire inflation pressure ... 375
Tire labeling.................................. 385
Load identification ....................... 389DOT, Tire Identification Number
(TIN) .............................................. 389
Maximum tire load ........................ 391
Maximum tire inflation pressure ... 391
Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 392
Tire ply material ............................ 394
Tire and loading terminology......... 394
Rotating tires ................................ 397
Winter driving ..................................... 399
Winter tires ................................... 399
Block heater (Canada only) ........... 400
Snow chains.................................. 400
Maintenance....................................... 401
Maintenance service indicator
message ....................................... 401
Calling up the maintenance
service indicator display ............... 403
Resetting the maintenance
service indicator ........................... 403
Vehicle care........................................ 404
Cleaning and care of the vehicle ... 404
Practical hints.................................. 413
What to do if … ................................... 414
Lamps in instrument cluster ......... 414
Lamp in center console ................ 426
Vehicle status messages in the
multifunction display .................... 428
Where will I find ...? ............................ 469
First aid kit.................................... 469
Vehicle tool kit.............................. 469
Minispare wheel
(except ML 63 AMG) ..................... 473
Collapsible tire
(ML 63 AMG only) ......................... 474
Unlocking/locking in an emergency .. 475
Unlocking the vehicle ................... 475
Locking the vehicle ....................... 476
Unlocking and opening
the tailgate ................................... 476
Fuel filler flap ................................ 477
Opening/closing in an emergency ..... 478
Power tilt/sliding sunroof* ........... 478
Resetting activated head restraints.... 479
Replacing SmartKey batteries ............ 480
ContentsReplacing bulbs ................................. 482
Bulbs ............................................ 482
Replacing bulbs for front lamps.... 485
Replacing bulbs for rear lamps ..... 490
Adjusting headlamp aim ............... 492
Replacing wiper blades ...................... 494
Front wiper blades ....................... 494
Rear wiper blade .......................... 495
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 506
Battery ............................................... 507
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 509
Charging the battery .................... 514
Jump starting ..................................... 515
Towing the vehicle ............................. 518
Installing towing eye bolt.............. 520
Stranded vehicle .......................... 521Fuses ................................................. 522
Fuse box in
engine compartment .................... 523
Fuse box in cargo compartment... 523
Fuse box in passenger
compartment ............................... 524
Emergency engine shut-down ...... 525
Technical data................................. 527
Parts service ...................................... 528
Warranty coverage............................. 529
Loss of Service and Warranty
Information Booklet ..................... 529
Identification labels ........................... 530
Layout of poly-V-belt drive ................. 532
ML 350 ........................................ 532
ML 320 CDI .................................. 532
ML 500 ........................................ 532
ML 63 AMG .................................. 533
Engine................................................ 534
Rims and tires.................................... 536
Same size tires ............................. 537
Spare wheel ................................. 538Electrical system ............................... 540
Main Dimensions ............................... 541
Weights ............................................. 542
Fuels, coolants, lubricants ................. 543
Capacities .................................... 543
Engine oils ................................... 546
Engine oil additives ...................... 546
Air conditioning refrigerant .......... 546
Brake fluid.................................... 546
Premium unleaded gasoline
(gasoline engine).......................... 547
Gasoline additives
(gasoline engine).......................... 547
Fuel requirements ........................ 548
Coolants ...................................... 549
Windshield washer and
headlamp cleaning* system......... 551
Index................................................. 553
23 At a glance
Exterior view
Item
Page
1
TailgateOpening
119
Closing
121
Power tailgate*
119,
124
Cargo compartmentVehicle tool kit
469
Spare wheel
473
2
Rear window defroster
208
3
Rear lamps
483
4
Fuel filler flap
352
Refueling
352
Fuel
353,
547
5
Exterior rear view mirrorsAdjusting
49
Auto-dimming rear view
mirrors*
201
Power folding*
202
Item
Page
6
Towing eye boltInstalling
520
Vehicle tool kit
469
7
Tires and wheels
365,
536
Checking tire inflation
pressure
375
Run Flat Indicator
(Canada vehicles)
377
Tire Pressure Monitoring
System (U.S. vehicles)
379
Advanced Tire Pressure
Monitoring System*
(Canada vehicles)
381
Flat tire
497
Spare wheel
473
8
Hood
356
Engine oil
358
Coolant
362
Item
Page
9
Windshield wipers
60
Wiper blades, replacing
494
Wiper blades, cleaning
410
a
WindshieldCleaning with wiper fluid
62
Cleaning
410
b
Roof rails
281
Carriers*
281
c
Power tilt/sliding sunroof*
241
d
DoorsLocking and unlocking
108
Opening and closing
119
Locking/unlocking in an
emergency
478
e
Front lamps
483
f
Headlamp cleaning system*
200
63 Getting started
Driving
Deactivating intermittent wipe
Turn rear window wiper switch1 to
position4 (
page 62).
Indicator6 for the rear window wiper
is cleared from the lower multifunction
display, indicating that the rear window
wiper is deactivated.
Wiping with windshield washer fluid
Turn and hold rear window wiper
switch1 in position2 or5
(page 62) until the rear window is
clean.
The rear window wiper operates with
washer fluid.
For information on filling up the washer
reservoir, see “Windshield/rear window
washer system and headlamp cleaning
system*” (
page 363).
Problems while driving
The engine runs erratically and misfires
An ignition cable may be damaged
(gasoline engine only).
The engine electronics may not be
operating properly.
Unburned gasoline may have entered
the catalytic converter and damaged it
(gasoline engine only).
Give very little gas.
Have the problem repaired by an
authorized Mercedes-Benz Light Truck
Center as soon as possible.The coolant temperature is above
248°F (120°C)
The coolant is too hot and is no longer
cooling the engine.
Stop the vehicle in a safe location as
soon as possible and turn off the en-
gine. Allow engine and coolant to cool
off.
Check the coolant level and add cool-
ant if necessary (
page 362).
151 Controls in detail
Control system
Menus, submenus and functions
Menu1
Menu2
Menu3
Menu4
Menu5
Menu6
Standard display
AMG
1
1AMG vehicles only.
Off-road mode
1
Audio
Navi*
Airmatic*/Compass
(page 154)
(page 156)
(page 159)
(page 159)
(page 161)
(page 162)
Commands/submenusTrip- and main odometer
Engine oil temper-
ature
Off-road driving
program on/off
Selecting radio
station
Route guidance in-
structions, current
direction traveled
Compass
Checking tire inflation
pressure
Vehicle supply
voltage
Selecting satellite
radio station*
(USA only)
Vehicle level*
Checking coolant tem-
perature
RACETIMER
Operating CD
player
Calling up digital speed-
ometer or outside tem-
perature
Overall analysis
Calling up maintenance
service indicator
Lap analysis
Checking engine oil level
i
The headings used in the menus table are
designed to facilitate navigation within thesystem and are not necessarily identical to those
shown in the control system displays. The firstfunction displayed in each menu will show you
which part of the system you are in.
154 Controls in detailControl systemStandard display menu
In the standard display, the main odometer
and the trip odometer appear in the multi-
function display.
1Trip odometer
2Main odometer
If you see another display, press
buttonè orÿ repeatedly until
the standard display appears.
Press buttonk orj to select
the functions in the standard display
menu.The following functions are available:Checking coolant temperature
Function
Page
Checking tire inflation pressure
375
Checking coolant temperature
154
Calling up digital speedometer
or outside temperature
155
Calling up maintenance service
indicator
403
Checking engine oil level
(ML 500)
358
Warning!
G
Driving when your engine is overheated
can cause some fluids which may have
leaked into the engine compartment to
catch fire. You could be seriously
burned.
Steam from an overheated engine can
cause serious burns which can occur
just by opening the hood. Stay away
from the engine if you see or hear steam
coming from it.
Stop the vehicle in a safe location away from
other traffic. Turn off the engine, get out of
the vehicle and do not stand near the vehicle
until the engine has cooled down.
155 Controls in detail
Control system
Press buttonk orj repeatedly
until the coolant temperature appears
in the multifunction display.Calling up digital speedometer or
outside temperature
Press buttonk orj repeatedly
until the digital speedometer or the
outside temperature appears in the
multifunction display.
Digital speedometer
Outside temperature
!
Excessive coolant temperature triggers a
warning message in the multifunction display
(
page 450).
The engine should not be operated with the
coolant temperature above 248°F (120°C).
Doing so may cause serious engine damage
which is not covered by the Mercedes-Benz
Limited Warranty.
i
During severe operating conditions, e.g.
stop-and-go traffic, the coolant temperature may
rise close to 248°F (120°C).
i
You can select whether the digital speedom-
eter or the outside temperature is shown in the
multifunction display.
You can change the setting in the submenu
Instr. cluster
via the function
Status line
display
, see “Selecting display (digital speed-
ometer or outside temperature) for status
indicator” (page 168).
216 Controls in detailClimate controlAir conditioning
The air conditioning is operational while
the engine is running and cools the interior
air to the temperature set by the operator.
In addition, the air conditioning dehumidi-
fies the interior air at outside temperatures
above 41°F (5° C) and helps prevent
window fogging.Deactivating
It is possible to deactivate the air condi-
tioning (cooling) function of the climate
control system. The air in the vehicle will
then no longer be cooled or dehumidified.
Press button9 (
page 208).
The indicator lamp on the button goes
out.
Activating
Moist air can fog up the windows. You can
dehumidify the air with the air condition-
ing.
Press button9 (
page 208) again.
The indicator lamp on the button
comes on.
The air conditioning uses the refrigerant
R134a. This refrigerant is free of CFCs
which are harmful to the ozone layer.
Residual heat and ventilation
With the engine switched off, it is possible
to continue to heat or ventilate the interior
for up to 30 minutes. This feature makes
use of the residual heat produced by the
engine.
i
Condensation may drip out from underneath
the vehicle. This is normal and not an indication
of a malfunction.Warning!
G
If you turn off the cooling function, the
interior air is not dried. The windows can fog
up more quickly. Window fogging may
impair visibility and endanger you and
others.
!
If the air conditioning cannot be turned on
again, this indicates that the air conditioning is
losing refrigerant. The compressor has turned
off.
Have the air conditioning checked at the nearest
authorized Mercedes-Benz Light Truck Center.
i
How long the system will provide heating
depends on
the coolant temperature
the battery voltage
Regardless of the temperature and air volume
set on the climate control panel, the interior tem-
perature is set to 72°F (22°C) and the blower
runs on low speed to protect the vehicle battery.