2007 KIA CARNIVAL Water pump

Timing belt tensioner bolt219.6 ~ 26.5 2.0 ~ 2.714.5 ~ 19.5
Timing belt tensioner arm bolt 134.3 ~ 53.9 3.5 ~ 5.525.3 ~ 39.8
Water pump bolt(8×20) 314.7 ~ 21.6 1.5 ~ 2.210.8 ~ 15.9
Water pump bolt(8×25) 414.7 ~ 21.6 1.5 ~ 2.210.8 ~ 15.9
Drive belt idler bolt 134.3 ~ 53.9 3.5 ~ 5.525.3 ~ 39.8
Drive belt tensioner bolt 134.3 ~ 53.9 3.5 ~ 5.525.3 ~ 39.8
Water pipe bolt 116.7 ~ 19.6 1.7 ~ 2.012.3 ~ 14.5
Water temp. control assembly nut 429.4 ~ 41.2 3.0 ~ 4.221.7 ~ 30.4
Oil level gauge bolt 118.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Oil screen bolt 214.7 ~ 21.6 1.5 ~ 2.210.8 ~ 15.9
Water outlet pipe bolt 316.7 ~ 19.6 1.7 ~ 2.012.3 ~ 14.5
Water inlet pipe bolt 216.7 ~ 19.6 1.7 ~ 2.012.3 ~ 14.5
Water inlet pipe nut 116.7 ~ 19.6 1.7 ~ 2.012.3 ~ 14.5
Surge tank bolt(8×28) 318.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Surge tank bolt(8×80) 218.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Surge tank nut 218.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Intake manifold bolt 418.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Intake manifold nut 418.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Surge tank bracket bolt 218.6 ~ 23.5 1.9 ~ 2.413.7 ~ 17.4
Exhaust manifold bolt 1429.4 ~ 34.3 3.0 ~ 3.521.7 ~ 25.3
Heat protect bolt 616.7 ~ 21.6 1.7 ~ 2.212.3 ~ 15.9
Front muffler bolt 239.2 ~ 58.8 4.0 ~ 6.028.9 ~ 43.4

a.When pressing the rod, use a vertical vice certainly.
b. There is a high possibility for air to get in the high pressure chamber, when using a horizotal vice.
c. Do not apply more load than 400N on the rod.
d. Do not press the rod until its position is below 2.5mm from the body surface.
e. The projection of the rod is secured more than 2.5mm.
a.Repairing orders when disassembling the auto tensioner and reassembling it to the engine, or pulling
the pin out before its installation ;
a. Stand it vertically for about five minutes.
b. Press the rod with the force, 150~200N.
c. If the rod has a stiffness, press it slowly and insert the pin into the set hole.
d. If not(the tensioner is in 'sponge' state), press the rod slowly from its maximum projection to 2.9mm
position(the meeting point with the rod and the hole of the body) two or three times.
Afterwards, if stiffness is sensed, insert the pin into the hole. However, if not, scrap the tensioner.
(2) Install the auto tensioner(A) to the front case with the set- pin inserted.
Tightening torque
19.6 ~ 26.5Nm(2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb- ft)
4.Ensure the timing marks on the camshaft and the crankshaft sprockets.
5.Install the timing belt.
Crankshaft sprocket(A) → Idler(B) → Bank 2 exhaust camsprocket(C) → Water pump pulley(D) → Bank 1 exhaust
camsprocket(E) → Tensioner pulley(F).

8.Disconnect the brake vaccume hose(A).
9.Remove the heater hoses.
10. Remove the drive belt(A).
11.Remove the power steering pump.(Refer to 'ST' group).
12. Remove the exhaust manifold assembly.(Refer to 'Intake and exhause system').
13. Remove the intake manifold assembly.(Refer to 'Intake and exhause system').
14. Remove the timing belt.(Refer to 'Timing system').
15. Remove the ignition coils.
16. Remove the water temp. control assembly.
17. Remove the cylinder head cover(A).

a.Do not start engine for thirty minites after assembling the cylinder head cover.
b. Do not reuse the cylinder head cover gasket.
14. Install the water temp. control assembly.
15. Install the intake manifold assembly.
16. Install the exhaust mainfold assembly.
17. Install the power steering pump.(Refer to 'ST' group).
18. Install the drive belt(A).
19.Install the heater hose.
20. Connect the brake vaccume hose(A).
21.Install the PCV(Pulge Control Valve) hose(A).
22.Connect the engine wiring harness connectors.
(1) Connect the bank 1 CMP sensor connector(A).

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the drive plate(A).
2.Remove the rear plate(A).
3.Remove timing belt.
4. Remove intake manifold.
5. Remove exhaust manifold.
6. Remove generator from engine.(Refer to 'ST' group).
7. Remove power steering pump from engine.(Refer to 'HA' group).
8. Remove cylinder head.
9. Remove A/C compressor from engine.(Refer to 'EE' group).
10. Remove water pump assembly.
INSTALLATION
1.Install the water pump.
2. Install the air conditioning compressor.(Refer to 'HA' group).
3. Install the cylinder head.
4. Install the power steering pump.(Refer to 'ST' group).
5. Install the generator.
6. Install the intake manifold.
7. Install the exhaust manifold.
8. Install the timing belt.
9. Install the rear plate(A).
Tightening torque

2007 > 2.7L V6 GASOLINE >
REMOVAL
WATER PUMP
1. Drain the engine coolant.
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant,
remove the cap only when the engine is cool.
2. Remove drive belt(A).
3.Remove the timing belt.
4. Remove the water pump(A) and gasket(B).
WATER TEMPERATURE CONTROL ASSEMBLY
1.Drain the engine coolant.
2. Remove the air cleaner assembly.
3. Disconnect the radiator upper and lower hose(A, B).

7.Remove the radiator bracket(A, B) and the bleeder hose(C).
LH
RH
8.Separate the condenser from the radiator assembly by removing the bolts.
9. Remove the radiator assembly.
10. Remove the radiator cooling fan.
INSTALLATION
WATER PUMP
1. Install the water pump(A) and a new gasket(B) with the bolts.
Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)

7.Install the radiator upper(A) and lower hoses(B).
8.Install the radiator support upper member assembly(A).
9.Install the radiator grille upper cover(A).
10. Fill with engine coolant.
11. Start engine and check for leaks.
12. Recheck engine coolant level.
INSPECTION
WATER PUMP
1. Check each part for cracks, damage or wear, and replace the coolant pump assembly if necessary.
2. Check the bearing for damage, abnormal noise and sluggish rotation, and replace the coolant pump assembly if
necessary.
3. Check for coolant leakage. If coolant leaks from hole, the seal is defective. Replace the coolant pump assembly.
A small amount of "weeping" from the bleed hole is normal.