2007 KIA CARNIVAL torque

2007 > 2.7L V6 GASOLINE >
INSPECTION
1.Check the condenser fins for clogging and damage. If clogged, clean them with water, and blow them with
compressed air. If bent, gently bend them using a screwdriver or pliers.
2. Check the condenser connections for leakage, and repair or replace it, if required.
REPLACEMENT
CONDENSER ASSEMBLY
1. Recover the refrigerant with a recovery/ recycling/ charging station (Refer to HA - 8).
2. Disconnect the negative ( - ) battery terminal.
3. Remove the radiator. (Refer to EM group)
4. Remove 2 bolts, and then remove the condenser (A) by lifting it up. Be careful not to damage the radiator and
condenser fins when removing the condenser.
5.Install in the reverse order of removal, and note these items :
a. If you're installing a new condenser, add refrigerant oil ND- OIL8.
b. Replace the O - rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them.
Be sure to use the right O - rings for R- 134a to avoid leakage.
c. Be careful not to damage the radiator and condenser fins when installing the condenser.
d. Be sure to install the lower mount cushions of condenser securely into the holes.
e. Charge the system, and test its performance. (Refer to HA - 9)
DESICCANT
1.Remove the condenser, and then remove the bottom cap (B) with L wrench (A) from the condenser.
TORQUE: 20~25N.m (2.0~2.5kgf•m, 14.5~18.2lb - ft)

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Discharge refrigerant from refrigeration system (Refer to HA - 8).
2. Replace faulty tube or hose.
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. Tighten joint of bolt or nut to specified torque.
Connections should not be torque tighter than the specified torque.
Part tightened N.mKgf.m lbf.ft
Condenser x Discharge hose
8 ~ 120.8~1.25.8 ~ 8.7
Condenser x Liquid tube
Compressor x Discharge
hose
Compressor x Suction hose
Expansion valve x
Evaporator
4. Evacuate air in refrigeration system and charge system with refrigerant (Refer to HA - 9).
Specified amount: 800 ± 25g
5. Inspect for leakage of refrigerant.
Using a gas leak detector, check for leakage of refrigerant (Refer to HA - 9).
6. Inspect A/C operation.

2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Item Resistance (Ω)
Driver Airbag (DAB) 1.6 ~ 4.7
Passenger Airbag (PAB) 1.6 ~ 4.7
Side Airbag (SAB) 1.6 ~ 4.7
Curtain Airbag (CAB) 1.6 ~ 4.7
Seat Belt Pretensioner (BPT) 1.6 ~ 4.7
Seat Belt Buckle Pretensioner (BUPT) 1.6 ~ 4.7
TIGHTENING TORQUES
Itemkgf·mNmlb- ft
Driver Airbag (DAB) 0.8 ~ 1.17.9 ~ 10.8 5.8 ~ 8.0
Passenger Airbag (PAB) Bolt : 1.2 ~ 1.3
Nut : 0.7 ~ 0.8 12.0 ~ 13.0
7.0 ~ 8.0 8.9 ~ 9.6
5.2 ~ 5.9
Curtain Airbag (CAB) 1.9 ~ 2.718.6 ~ 26.5 13.7 ~ 19.5
Side Airbag (SAB) 1.9 ~ 2.718.6 ~ 26.5 13.7 ~ 19.5
Seat Belt Anchor Bolt (BPT) 4.0 ~ 5.539.2 ~ 53.9 28.9 ~ 39.8
Buckle Pretensioner (BUPT) 4.0 ~ 5.539.2 ~ 53.9 28.9 ~ 39.8
SRSCM Mounting Bolt 1.0 ~ 1.49.5 ~ 13.6 7.0 ~ 10.0
Front Impact Sensor (FIS) Mounting Bolt 1.0 ~ 1.49.5 ~ 13.6 7.0 ~ 10.0
Side Impact Sensor (SIS) Mounting Bolt 1.0 ~ 1.49.5 ~ 13.6 7.0 ~ 10.0

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Disconnect the DAB, PAB, SAB, CAB and BPT connectors.
4. Remove the floor console and heater ducts. (Refer to BD group)
5. Press the lock(1), then pull back the connector lever(2) until it clicks.
6.Disconnect the SRSCM harness connector(A) and (B) from the SRSCM.
7. Remove the SRSCM mounting bolt (A) and nuts (B) from the SRSCM, then remove the SRSCM.
INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Install the SRSCM with the SRSCM mounting bolt and nuts.
Tightening Torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
Use new mounting bolts when replacing the SRSCM after a collision.
4. Connect the SRSCM harness connector.

2007 > 2.7L V6 GASOLINE >
removal
a.Removal of the airbag must be performed according to the precautions/ procedures described previously.
b. Before disconnecting the front impact sensor connector, disconnect the front airbag connector(s).
c. Do not turn the ignition switch ON and do not connect the battery cable while replacing the front impact
sensor.
1. Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Disconnect Front Impact Sensor conncetor.
3. Remove the FIS mounting bolt then remove the Front Impact Sensor.
INSTALLATION
a.Ensure that the harness is installed and routed properly to prevent damage to the wiring.
b. Do not turn the ignition switch ON and do not connect the battery cable while replacing the front impact
sensor.
1. Install the new Front Impact Sensor with bolt then connect the SRS harness connector to the Front Impact Sensor.
Tightening torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
2. Reconnect the negative battery cable.
3. After installing the Front Impact Sensor, confirm proper system operation: Turn the ignition switch ON the SRS
indicator light should be turned on for about six seconds and then go off.

a.Ensure that the harness is installed and routed properly to prevent damage to the wiring.
b. Do not turn the ignition switch ON and do not connect the battery cable while replacing the side impact
sensor.
1. Install the new Side Impact Sensor with the bolt then connect the SRS harness connector to the Side Impact
Sensor.
Tightening torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
2.Install the center pillar trim. (Refer to BD group)
3. Install the door scuff trim. (Refer to BD group)
4. Reconnect the battery negative cable.
5. After installing the Side Impact Sensor, confirm proper system operation: Turn the ignition switch ON, the SRS
indicator light should be turned on for about six seconds and then go off.
REAR SIDE IMPACT SENSOR
1.Be sure that the battery negative cable is disconnected.
2. Install the new Side Impact Sensor with the bolt then connect the SRS harness connector to the Side Impact
Sensor.
Tightening torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
3.Install the rear pillar trim. (Refer to BD group)
4. Reconnect the battery negative cable.
5. After installing the Side Impact Sensor, confirm proper system operation: Turn the ignition switch ON, the SRS
indicator light should be turned on for about six seconds and then go off.

2.Remove ignition key from the vehicle.
3. Connect the clock spring harness connetor and horn harness connector to the clock spring.
4. Set the clock spring on neutral position and after turning the front wheels to the straight- ahead position, install the
clock spring.
5. Install the steering wheel column cover and the steering wheel. (Refer to ST group)
6. Connect the Driver Airbag (DAB) module connector and horn connector, then install the Driver Airbag (DAB)
module on the steering wheel.
7. Secure the Driver Airbag (DAB) with the new mounting bolts.
Tightening Torque (DAB Mounting Bolt)
: 0.8 ~ 1.1 kgf.m (7.9 ~ 10.8 Nm, 5.8 ~ 8.0 lb.ft)
8.Connect the battery negative cable.
9. After installing the airbag, confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.
b. Make sure horn button works.
INSPECTION
Driver Airbag (DAB)
If any improper parts are found during the following inspection, replace the airbag module with a new one.
Never attempt to measure the circuit resistance of the airbag module (squib) even if you are using the specified
tester. If the circuit resistance is measured with a tester, accidental airbag deployment will result in serious
personal injury.
1. Check pad cover for dents, cracks or deformities.
2. Check the airbag module for denting, cracking or deformation.
3. Check hooks and connectors for damage, terminals for deformities, and harness for binds.

INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Place a Passenger Airbag (PAB) on the crash pad and tighten the Passenger Airbag (PAB) mounting nuts.
Tightening Torque
: 0.7 ~ 0.8 kgf.m (7.0 ~ 8.0 N.m, 5.2 ~ 5.9 lb.ft)
4. Install the heater duct to the crash pad.
5. Install the crash pad. (Refer to BD group)
6. Tighten the PAB mounting bolts.
Tightening Torque
: 1.2 ~ 1.3 kgf.m (12.0 ~ 13.0 N.m, 8.9 ~ 9.6 lb.ft)
7. Connect the Passenger Airbag (PAB) harness connector to the SRS main harness connector.
8. Reinstall the bolve box. (Refer to BD group)
9. Reconnect the battery negative cable.
10. After installing the Passenger Airbag (PAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.