6E–2 ENGINE DRIVEABILITY AND EMISSIONS
5e. Vehicle Operates as Designed ............ 6E-65
6. Re-examine the complaint ..................... 6E-66
7. Repair and Verify Fix ............................. 6E-66
GENERAL SERVICE INFORMATION .......... 6E-67 On-Board Diagnostic (OBD) ...................... 6E-68
On-Board Diagnostic Tests ....................... 6E-68
The Diagnostic Executive .......................... 6E-68
Diagnostic Information ............................... 6E-68
Check Engine Lamp .................................. 6E-68
Data Link Connector (DLC) ....................... 6E-68
Tech 2 Operating Flow Cart (Start Up) ...... 6E-70
TYPICAL SCAN DATA & DEFINITIONS (ENGINE DATA) ......................................... 6E-72
TYPICAL SCAN DATA & DEFINITIONS (O2 SENSOR DATA) .................................. 6E-74
MISCELLANEOUS TEST ............................. 6E-76
PLOTTING SNAPSHOT GRAPH ................. 6E-78 Plotting Graph Flow Chart (Plotting graph after obtaining vehicle information) .................. 6E-79
Flow Chart for Snapshot Replay (Plotting Graph) ....................................... 6E-80
SNAPSHOT DISPLAY WITH TIS2000 ......... 6E-81
ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK 6E-98
Circuit Description ......................................... 6E-90
Diagnostic Aids ............................................. 6E-90
Test Description ............................................ 6E-90
ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK .................................................... 6E-91
NO CHECK ENGINE LAMP (MIL) ................ 6E-94 Circuit Description ..................................... 6E-94
Diagnostic Aids .......................................... 6E-94
No Check Engine Lamp (MIL) ................... 6E-94
CHECK ENGINE LAMP (MIL) “ON” STEADY 6E-96 Circuit description ...................................... 6E-96
Diagnostic Aids .......................................... 6E-96
Check Engine Lamp (MIL) “ON” Steady .... 6E-96
FUEL METERING SYSTEM CHECK ........... 6E-98
FUEL INJECTOR COIL TEST PROCEDURE AND FUEL INJECTOR BALANCE TEST
PROCEDURE ............................................. 6E-98
Test Description ......................................... 6E-98
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure
(Steps 7-11) ............................................. 6E-99
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure
(Steps 7-11) ............................................. 6E-100
FUEL SYSTEM ELECTRICAL TEST ........... 6E-103 Circuit Description ..................................... 6E-103
Diagnostic Aids .......................................... 6E-104 Fuel Pressure Relief Procedure ................. 6E-104
Fuel Pressure Gauge Installation .............. 6E-104
Fuel System Electrical Test ....................... 6E-104
FUEL SYSTEM DIAGNOSIS ........................ 6E-108 Circuit Description ...................................... 6E-108
Test Description ......................................... 6E-108
Fuel Pressure Relief Procedure ................. 6E-109
Fuel Pressure Gauge Installation .............. 6E-109
Fuel System Diagnosis .............................. 6E-110
ECM DIAGNOSTIC TROUBLE CODES (DTC) 6E-113
DIAGNOSTIC TROUBLE CODE (DTC) P0107 MANIFOLD ABSOLUTE PRESSURE
CIRCUIT LOW INPUT ................................ 6E-119
Circuit Description ...................................... 6E-119
Diagnostic Aids .......................................... 6E-119
Diagnostic Trouble Code (DTC) P0107 Manifold Absolute Pressure Circuit Low
Input ......................................................... 6E-120
DIAGNOSTIC TROUBLE CODE (DTC) P0108 MANIFOLD ABSOLUTE PRESSURE
CIRCUIT HIGH INPUT ............................... 6E-123
Circuit Description ...................................... 6E-123
Diagnostic Aids .......................................... 6E-124
Diagnostic Trouble Code (DTC) P0108 Manifold Absolute Pressure Circuit High
Input ......................................................... 6E-124
DIAGNOSTIC TROUBLE CODE (DTC) P0112 INTAKE AIR TEMPERATURE SENSOR LOW
INPUT ......................................................... 6E-127
Circuit Description ...................................... 6E-127
Diagnostic Aids .......................................... 6E-127
Diagnostic Trouble Code (DTC) P0112 Intake Air Temperature Sensor Low Input 6E-128
DIAGNOSTIC TROUBLE CODE (DTC) P0113 INTAKE AIR TEMPERATURE SENSOR HIGH
INPUT ......................................................... 6E-131
Circuit Description ...................................... 6E-131
Diagnostic Aids .......................................... 6E-131
Diagnostic Trouble Code (DTC) P0113 Intake Air Temperature Sensor High Input 6E-132
DIAGNOSTIC TROUBLE CODE (DTC) P0117 ENGINE COOLANT TEMPERATURE
SENSOR LOW INPUT ................................ 6E-136
Circuit Description ...................................... 6E-136
Diagnostic Aids .......................................... 6E-136
Diagnostic Trouble Code (DTC) P0117 Engine Coolant Temperature Sensor Low
Input ......................................................... 6E-137
DIAGNOSTIC TROUBLE CODE (DTC) P0118 ENGINE COOLANT TEMPERATURE
SENSOR HIGH INPUT ............................... 6E-139
Circuit Description ...................................... 6E-139
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ISUZU KB P190 2007
6E–6 ENGINE DRIVEABILITY AND EMISSIONS
ABBREVIATIONS CHARTS
AbbreviationsAppellation
A/C Air Conditioner
A/T Automatic Transmission
ACC Accessory
BLK Black
BLU Blue
BRN Brown
CEL Check Engine Lamp
CKP Crankshaft Position
DLC Data Link Connector
DTC Diagnostic Trouble Code
DVM Digital Volt Meter
ECM Engine Control Module
ECT Engine Coolant Temperature
EEPROM Electrically Erasable & Programmable Read Only Memory
EVAP Evaporative Emission
EVRV Electric Vacuum Regulating Valve
EXH Exhaust
FT Fuel Temperature
GND Ground
GRY Gray
HOS2 Heated Oxygen Sensor
IAC Idel Air Control
IAT Intake Air Temperature
IG Ignition
ITP Intake Throttle Position
KS Knock Sensor
M/T Manual Transmission
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OBD On-Board Diagnostic
ORN Orange
OT Oil Temperature
PNK Pink
RED Red
SW Switch
TB Throttle Body
TEMP Temperature
TP Throttle Position
VCC Voltage Constant Control
VSS Vehicle Speed Sensor
WHT White
YEL Yellow
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6E–60 ENGINE DRIVEABILITY AND EMISSIONS
A/C CLUTCH DIAGNOSIS
A/C Clutch Circuit Operation
A 12-volt signal is supplied to the A/C request input of
the ECM when the A/C is selected through the A/C
control switch.
The A/C compressor clutch relay is controlled through
the ECM. This allows the ECM to modify the idle air
control position prior to the A/C clutch engagement for
better idle quality. If the engine operating conditions are
within their specified calibrated acceptable ranges, the
ECM will enable the A/C compressor relay. This is done
by providing a ground path for the A/C relay coil within
the ECM. When the A/C compressor relay is enabled,
battery voltage is supplied to the compressor relay is
enabled, battery voltage is supplied to the compressor
clutch coil.
The ECM will enable the A/C compressor clutch
whenever the engine is running and the A/C has been
requested. The ECM will not enable the A/C
compressor clutch if any of the following conditions are
met:
• The engine speed is greater than 6000 RPM.
• The ECT is greater than 122°C (251°F).
• The throttle is more than 95% open.
A/C Clutch Circuit Purpose
The A/C compressor operation is controlled by the
engine control module (ECM) for the following reasons:
• It improves idle quality during compressor clutch engagement.
• It improves wide open throttle (WOT) performance.
• It provides A/C compressor protection from operation with incorrect refrigerant pressures.
The A/C electrical system consists of the following
components:
• The A/C control switch.
• The A/C refrigerant pressure switches.
• The A/C compressor clutch.
• The A/C compressor clutch relay.
•The ECM.
A/C Request Signal
This signal tells the ECM when the A/C mode is
selected at the A/C control switch. The ECM uses this
input to adjust the idle speed before turning on the A/C
clutch. The A/C compressor will be inoperative if this
signal is not available to the ECM.
Refer to A/C Clutch Circuit Diagnosis for A/C wiring
diagrams and diagnosis for the A/C electrical system.
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6E–98 ENGINE DRIVEABILITY AND EMISSIONS
FUEL METERING SYSTEM CHECK
Some failures of the fuel metering system will result in
an “Engine Cranks But Will Not Run” symptom. If this
condition exists, refer to the Cranks But Will Not Run
chart. This chart will determine if the problem is caused
by the ignition system, the ECM, or the fuel pump
electrical circuit.
Refer to Fuel System Electrical Test for the fuel system
wiring schematic.
If there is a fuel delivery problem, refer to Fuel System
Diagnosis , which diagnoses the fuel injectors, the fuel
pressure regulator, and the fuel pump.
Followings are applicable to the vehicles with
closed Loop System:
If a malfunction occurs in the fuel metering system, it
usually results in either a rich HO2S signal or a lean
HO2S signal. This condition is indicated by the HO2S
voltage, which causes the ECM to change the fuel
calculation (fuel injector pulse width) based on the
HO2S reading. Changes made to the fuel calculation
will be indicated by a change in the long term fuel trim
values which can be monitored with a Scan Tool. Ideal
long term fuel trim values are around 0%; for a lean
HO2S signal, the ECM will add fuel, resulting in a fuel
trim value above 0%. Some variations in fuel trim values
are normal because all engines are not exactly the
same. If the evaporative emission canister purge is 02
status may be rich condition. 02 status indicates the
lean condition, refer to DTC P1171 for items which can
cause a lean HO2S signal.
FUEL INJECTOR COIL TEST PROCEDURE
AND FUEL INJECTOR BALANCE TEST
PROCEDURE
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart:
2. Relieve the fuel pressure by connecting 5-8840- 0378-0 T-Joint to the fuel pressure connection on the
fuel rail.
Caution: In order to reduce the risk of fire and
personal injury, wrap a shop towel around the
fuel pressure connection. The towel will absorb
any fuel leakage that occurs during the
connection of the fuel pressure gauge. Place the
towel in an approved container when the
connection of the fuel pressure gauge is
complete.
Place the fuel pressure gauge bleed hose in an
approved gasoline container.
With the ignition switch OFF open the valve on the
fuel pressure gauge.
3. Record the lowest voltage displayed by the DVM after the first second of the test. (During the first
second, voltage displayed by the DVM may be
inaccurate due to the initial current surge.)
Injector Specifications:
• The voltage displayed by the DVM should be within the specified range.
• The voltage displayed by the DVM may increase throughout the test as the fuel injector windings
warm and the resistance of the fuel injector
windings changes. Resistance Ohms
Voltage Specification at
10°C-35°C (50°F-95°F)
11.8-12.6 5.7-6.6
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ISUZU KB P190 2007
ENGINE DRIVEABILITY AND EMISSIONS 6E–99
• An erratic voltage reading (large fluctuations involtage that do not stabilize) indicates an
intermittent connection within the fuel injector.
5. Injector Specifications: 7. The Fuel Injector Balance Test portion of this chart
(Step 7 through Step 11) checks the mechanical (fuel
delivery) portion of the fuel injector. An engine
cooldown period of 10 minutes is necessary in order
to avoid irregular fuel pressure readings due to “Hot
Soak” fuel boiling.
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
NOTE: These figures are examples only. Highest Acceptable Voltage
Reading Above/Below
35°C/10°C (95°F/50°F) Acceptable
Subtracted Value
9.5Volts 0.6Volt
CYLINDER
1234
1st Reading (1) 296kPa (43psi)296kPa
(43psi) 296kPa
(43psi) 296kPa
(43psi)
2nd Reading (2) 205kPa (29psi)205kPa
(29psi) 196kPa
(28psi) 274kPa
(39psi)
Amount of Drop
(1st Reading-2nd Reading) 91kPa
(14psi) 91kPa
(14psi) 100kPa
(15psi) 22kPa
(4psi)
Av. Drop = 166kPa/24psi ±10kPa/1.5psi
= 156 - 176kPa or 22.5 - 25.5psi Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop)
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6E–100 ENGINE DRIVEABILITY AND EMISSIONS
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
StepAction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check” performed? — Go to Step 2Go to
OBD
System Check
2 1. Turn the engine OFF. NOTE: In order to prevent flooding of a single cylinder
and possible engine damage, relieve the fuel pressure
before performing the fuel injector coil test procedure.
2. Relieve the fuel pressure. Refer to Test Description Number 2.
3. Connect the 5-8840-2618-0 Fuel Injector Tester to B+ and ground, and to the 5-8840-2589-0 Injector
Adapter Cable.
4. Remove the harness connector of the Fuel Injector and connect the 5-8840-2589-0 Injector
Adapter Cable for F/I check.
5. Set the amperage supply selector switch on the fuel injector tester to the “Coil Test” 0.5 amp
position.
6. Connect the leads from the 5-8840-2392-0 Digital Voltmeter (DVM) to the fuel injector tester. Refer
to the illustrations associated with the test
description.
7. Set the DVM to the tenths scale (0.0).
8. Observe the engine coolant temperature.
Is the engine coolant temperature within the specified
values? 10°C (50°F)
to
35°C (95°F) Go to Step 3Go to Step 5
3 1. Set the injector adapter cable to injector #1. 2. Press the “Push to Start Test” button on the fuelinjector tester.
3. Observe the voltage reading on the DVM.
Important: The voltage reading may rise during the
test.
4. Record the lowest voltage observed after the first second of the test.
5. Set the injector adapter cable to the next injector and repeat steps 2, 3, and 4.
Did any fuel injector have an erratic voltage reading
(large fluctuations in voltage that did not stabilize) or a
voltage reading outside of the specified values? 5.7-6.6V Go to Step 4Go to Step 7
4 Replace the faulty fuel injector(S). Refer to Fuel
Injector .
Is the action complete? — Go to Step 7—
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ISUZU KB P190 2007
6E–104 ENGINE DRIVEABILITY AND EMISSIONS
Fuel Pressure Relief Procedure
1. Remove the fuel cap.
2. Remove the fuel pump relay from the underhood relay center.
3. Start the engine and alow it to stall.
4. Crank the engine for an additional 3 seconds.
Fuel Pressure Gauge Installation
1. Remove the fuel pressure fitting cap.
2. Install fuel pressure gauge 5-8840-0378-0 to the fuel feed line located in front of and above the right
side valve cover.
3. Reinstall the fuel pump relay.
Fuel System Electrical Test
Step Action Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check” performed?
—Go to Step 2Go to
On Board
Diagnostic
(OBD) System Check
2 1. Using the Tech 2, ignition “On” and engine “On”. 2. Select the “Miscellaneous Test” and perform the“Fuel Pump Relay” in the “Relays”.
3. Operate the Tech 2 in accordance with procedure.
Was the fuel pump operated, when the Tech 2 is
operated? —Go to
Fuel
System
Diagnosis Go to Step 3
3 Check the “Fuel Pump” fuse (20A). If the fuse is burnt out, repair as necessary.
Was the problem found? — Verify repair Go to Step 4
4 Check for poor/faulty connection at the fuel pump, fuel pump relay or ECM connector. If a poor/faulty
connection is found, repair as necessary.
Was the problem found?
— Verify repair Go to Step 5
5 Using the DVM and check the fuel pump relay. 1. Ignition “Off”, engine “Off”.
2. Remove the fuel pump relay from the relay box.
3. Check the relay coil.
Was the DVM indicated specified value?
120 - 150ΩGo to Step 6 Replace fuel
pump relay and verify repair
11C56(J2)
F2
X2
Fuel Pump Relay
3
4 2
1
Ω
34
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ISUZU KB P190 2007
6E–154 ENGINE DRIVEABILITY AND EMISSIONS
9 1. Using the Tech 2, ignition “On” and engine “On”. 2. Monitor the “Manifold Absolute Pressure” in thedata display.
Does the Tech 2 indicate correct “Manifold Absolute
Pressure” in accordance with engine speed or
acceleration? — Go to Step 11Go to Step 10
10 Remove the MAP sensor and check for the following conditions.
• Objects blocking the air cleaner.
• Objects blocking the MAP sensor.
• Objects blocking the throttle valve.
• Vacuum leaking at intake duct.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 11
11 1. Using the Tech 2, ignition “On” and engine “On”. 2. Select the “Miscellaneous Test” and perform the“IAC Control” in the “IAC System”.
3. Operate the Tech 2 in accordance with procedure.
Was the engine speed changed, when the IAC valve
is operating step by step? — Go to Step 13Go to Step 12
12 Check for the following conditions. • Objects blocking the IAC valve.
• Objects blocking the throttle valve.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 13
13 Check for injector for the affected bank. Refer to “Injector Coil Test & Injector Balance Test
Procedure” 6E-98 page .
Was the injector operation correct? —Go to Step 14Refer to
Injector
Coil Test & Injector
Balance Test Procedure
14 Check for fuel pressure. Refer to “Fuel System Diagnosis” 6E-108 page.
Was the fuel pressure correct? — Go to Step 15Refer to
Fuel
System
Diagnosis
15 Replace the O
2 sensor.
Was the problem solved? — Verify repair Go to Step 16
16 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 17
17 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No
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