Engine Control System (4JH1) 6E-171
DTC P0561 (Symptom Code A) (Flash Code 18)
Circuit Description
The engine control module (ECM) main relay is
energized when the ECM receives an ignition voltage
switch ON signal. W hen the ignition switch is OFF, the
ECM main relay is de-energized after a certain length o
f
time passed. If the ECM detects the ignition voltage
switch signal is changed to OFF during the ECM is
energized, this DTC will set.
Condition for Setting the DTC
• The ECM detects that the ignition voltage circuit is
changed ON to OFF during initialization.
Action Taken When the DTC Sets
• The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
• The ECM turns OFF the ECM if the ignition voltage
circuit is OFF even 1 second passes from the
judgement.
• The ECM limits fuel injection quantity if the ignition
voltage circuit is returned ON within 1 second from
the judgement.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Faulty or sticking ECM main relay may set this
DTC.
Notice:
• Quick repetition ON and OFF of ignition switch
may set this DTC.
Test Description
The numbers below refer to the step number on the
diagnostic table.
2. If DTC P1625 (Symptom Code A) is present, scan
tool can communicate with the ECM when the ignition
switch is OFF.
DTC P0561 (Symptom Code A) (Flash Code 18)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Is DTC P1625 (Symptom Code B) set?
Go to Applicable DTC Go to Step 3
3 1. Turn OFF the ignition. 2. Disconnect the battery voltage feed harness connector (C-108) from the junction block
(behind the cabin fuse block).
3. Inspect for an intermittent, for a poor connection and corrosion at the harness connector of the
battery voltage feed (pin 2 of C-108 connector).
4. Disconnect the ignition switch harness connectors (B-62 and B-63) from the junction
block (behind the cabin fuse block).
5. Inspect for an intermittent, for poor connections and corrosion at the harness connector of the
ignition switch (pin 3 of B-62 connector and pin 3
of B-63 connector).
6. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Step 4
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ISUZU KB P190 2007
6E-172 Engine Control System (4JH1)
Step Action Value(s) Yes No
4 1. Turn OFF the ignition.
2. Disconnect the ignition voltage feed harness connector (C-107) from the junction block
(behind the cabin fuse block).
3. Inspect for an intermittent, for a poor connection and corrosion at the harness connector of the
ignition voltage feed (pin 9 of C-107 connector).
4. Disconnect the engine control module (ECM) harness connector.
5. Inspect for an intermittent, for a poor connection and corrosion on ignition voltage feed circuit at
the harness connector of the ECM (pin 39 of C-
56 connector).
6. Test for high resistance on ignition voltage feed circuit.
7. Repair the connection(s) or circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Step 5
5 Replace the ignition switch. Did you complete the replacement?
Go to Step 6
6 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Observe the DTC Information with the scan tool.
6. Turn OFF the ignition.
Does the DTC fail this ignition before the ECM turns
OFF?
Go to Step 2 Go to Step 7
7 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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ISUZU KB P190 2007
6E-176 Engine Control System (4JH1)
DTC P0645 (Symptom Code 4) (Flash Code 46)
Circuit Description
The engine control module (ECM) controls the ai
r
conditioning (A/C) compressor relay, which supplies
power to the A/C compressor clutch based on A/C
request input to the ECM from the heating, ventilation
and air conditioning (HVAC) controls. The ECM
commands the A/C compressor relay ON at engine run.
If the ECM detects an open circuit or short to ground on
the A/C compressor relay control circuit, this DTC will
set.
Condition for Running the DTC
• The ignition switch is ON.
• The A/C compressor relay is once commanded
ON.
Condition for Setting the DTC
• The ECM detects a low voltage condition on the
A/C compressor relay control circuit for longer than
3 seconds when the relay is commanded OFF.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• The A/C compressor relay is commanded OFF
when the engine coolant temperature is reached
around 105°C (221°F) and it commanded ON
again below 100°C (212°F).
DTC P0645 (Symptom Code 4) (Flash Code 46)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch and the A/C compressor switch.
5. Turn OFF the A/C compressor switch.
6. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition?
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Replace the A/C compressor relay with the tail relay or replace with a known good relay.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch and the A/C compressor switch.
5. Turn OFF the A/C compressor switch.
6. Monitor the DTC Information with the scan tool.
Does the DTC fail this ignition?
Go to Step 4 Go to Step 14
4 1. Turn OFF the ignition. 2. Inspect the ECM (10A) fuse (EB-4) in the engine room fuse block.
Is the ECM (10A) fuse (EB-4) open?
Go to Step 5 Go to Step 6
5 Replace the ECM (10A) fuse (EB-4). If the fuse continues to open, repair the short to ground on one
of the circuits that is fed by the ECM (10A) fuse (EB-
4) or replace the shorted attached component fed by
the ECM (10A) fuse (EB-4).
Did you complete the repair?
Go to Step 16
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-177
Step Action Value(s) Yes No
6 1. Turn OFF the ignition.
2. Remove the A/C compressor relay.
3. Connect a test lamp between the voltage feed circuit of the A/C compressor relay coil side (pin
3 of X-14 connector) and a known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 7 Go to Step 9
7 1. Turn OFF the ignition. 2. Connect a test lamp between the A/C compressor relay control circuit (pin 5 of X-14
connector) and battery voltage.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 10 Go to Step 8
8 1. Keep the test lamp with connected. 2. Start the engine.
3. Turn ON the blower motor switch and the A/C compressor switch.
Does the test lamp illuminate when the A/C
Compressor Relay parameter is ON?
Go to Step 12 Go to Step 11
9 Repair the open circuit or high resistance on the voltage feed circuit between the ECM (10A) fuse
(EB-4) and the A/C compressor relay (pin 3 of X-14
connector).
Did you complete the repair?
Go to Step 16
10 1. Test the control circuit of the A/C compressor
relay between the ECM (pin 41 of C-56
connector) and the A/C compressor relay (pin 5
of X-14 connector) for a short to ground.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 16 Go to Step 15
11 1. Test the control circuit of the A/C compressor relay between the engine control module (ECM)
(pin 41 of C-56 connector) and A/C compressor
relay (pin 5 of X-14 connector) for an open circuit
or high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 16 Go to Step 13
12 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections on the A/C compressor relay
terminal (pins 3 and 5 of X-14 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 16 Go to Step 14
13 1. Turn OFF the ignition. 2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for a poor connection on the A/C compressor relay control
circuit at the harness connector of the ECM (pin
41 of C-56 connector).
4. Repair the connection (s) as necessary.
Did you find and correct the condition?
Go to Step 16 Go to Step 15
14 Replace the A/C compressor relay. Did you complete the replacement?
Go to Step 16
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ISUZU KB P190 2007
6E-178 Engine Control System (4JH1)
Step Action Value(s) Yes No
15 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement?
Go to Step 16
16 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Clear the DTCs with the scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Turn ON the blower motor switch and the A/C compressor switch.
6. Turn OFF the A/C compressor switch.
7. Monitor the DTC Information with the scan tool.
Does the DTC fail this ignition?
Go to Step 3 Go to Step 17
17 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-181
DTC P0703 (Symptom Code A, B) (Flash Code 25)
Circuit Description
The brake pedal switch is installed on the brake pedal
bracket. The brake pedal 1 switch is a normally open
type switch and the brake pedal 2 switch is a normally
closed type switch. W hen the brake pedal is pressed,
the brake pedal 1 switch signal is provided to the engine
control module (ECM) and the stoplights are turned ON.
Then, the brake pedal 2 switch signal to the ECM is
stopped (low voltage). If the ECM detects the brake
switch signals out of correlation, this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
• The engine speed is higher than 665 RPM.
• The vehicle speed is higher than 0 km/h (0 MPH).
Condition for Setting the DTC • The ECM detects that the brake pedal 1 switch
(normally open type switch) signal and brake pedal
2 switch (normally closed type switch) signal
correlation error for longer than 30 seconds within
the enabling conditions ever since ignition switch is
ON. (Symptom Code A)
• The ECM detects that the brake pedal 1 switch
(normally open type switch) signal and brake pedal
2 switch (normally closed type switch) signal
correlation error for longer than 30 seconds.
(Symptom Code B)
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
Condition for Clearing the MIL/DTC • The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool
Diagnostic Aids • If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Misadjusted brake pedal switch will cause this
DTC to set.
DTC P0703 (Symptom Code A, B) (Flash Code 25)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn ON the ignition, with the engine OFF.
3. Observe the Brake Pedal 1 Switch parameter with the scan tool while fully depressing and
releasing the brake pedal.
Does the scan tool indicate Applied when the brake
pedal is applied and Released when the brake pedal
is released?
Go to Step 10 Go to Step 3
3 1. Check to ensure the brake pedal switch is adjusted correctly. The plunger should be all the
way in when the pedal is released, yet should not
impede with the brake pedal full upward travel.
2. Adjust the brake pedal switch as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 4
4 1. Turn OFF the ignition. 2. Inspect the Stop (15A) fuse (C-15) in the cabin fuse block.
Is the Stop (15A) fuse (C-15) open?
Go to Step 5 Go to Step 6
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ISUZU KB P190 2007
6E-182 Engine Control System (4JH1)
Step Action Value(s) Yes No
5 Replace the Stop (15A) fuse (C-15). If the fuse
continues to open, repair the short to ground on one
of the circuits that is fed by the Stop (15A) fuse (C-
15) or replace the shorted attached component fed
by the Stop (15A) fuse (C-15).
Did you complete the repair?
Go to Step 22
6 1. Turn OFF the ignition.
2. Disconnect the brake pedal switch harness connector.
3. Connect a test lamp between the voltage feed circuit of the brake pedal 1 switch harness (pin 1
of C-44 connector) and a known good ground.
Does the test lamp illuminate?
Go to Step 7 Go to Step 8
7 1. Turn ON the ignition, with the engine OFF. 2. Observe the Brake Pedal 1 Switch parameter with the scan tool while momentarily jumping 3-
amp fused jumper wire across the brake pedal 1
switch harness connector between pins 1 and 2
of the C-44 connector.
Does the scan tool indicate Applied when the circuit
is jumpered and Released when the circuit is not
jumpered?
Go to Step 18 Go to Step 9
8 Repair the open circuit or high resistance on the voltage feed circuit between the Stop (15A) fuse (C-
15) and the brake pedal 1 switch (pin 1 of C-44
connector).
Did you complete the repair?
Go to Step 22
9 1. Test the brake pedal 1 switch signal circuit
between the ECM (pin 30 of C-56 connector) and
the brake pedal 1 switch (pin 2 of C-44
connector) for the following conditions: • An open circuit
• A short to battery or ignition voltage
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 19
10 Observe the Brake Pedal 2 Switch parameter with the scan tool while fully depressing and releasing the
brake pedal.
Does the scan tool indicate Applied when the brake
pedal is applied and Released when the brake pedal
is released?
Go to Diagnostic Aids Go to Step 11
11 1. Check to ensure the brake pedal switch is
adjusted correctly. The plunger should be all the
way in when the pedal is released, yet should not
impede with the brake pedal full upward travel.
2. Adjust the brake pedal switch as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 12
12 1. Turn OFF the ignition. 2. Inspect the ECM (10A) fuse (EB-4) in the engine room fuse block.
Is the ECM (10A) fuse (EB-4) open?
Go to Step 13 Go to Step 14
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-183
Step Action Value(s) Yes No
13 Replace the ECM (10A) fuse (EB-4). If the fuse
continues to open, repair the short to ground on one
of the circuits that is fed by the ECM (10A) fuse (EB-
4) or replace the shorted attached component fed by
the ECM (10A) fuse (EB-4).
Did you complete the repair?
Go to Step 22
14 1. Turn OFF the ignition.
2. Disconnect the brake pedal switch harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Connect a test lamp between the voltage feed circuit of the brake pedal 2 switch harness (pin 3
of C-44 connector) and a known good ground.
Does the test lamp illuminate?
Go to Step 15 Go to Step 16
15 1. Turn ON the ignition, with the engine OFF. 2. Observe the Brake Pedal 2 Switch parameter with the scan tool while momentarily jumping 3-
amp fused jumper wire across the brake pedal 2
switch harness connector between pins 3 and 4
of the C-44 connector.
Does the scan tool indicate Applied when the circuit
is jumpered and Released when the circuit is not
jumpered?
Go to Step 18 Go to Step 17
16 Repair the open circuit or high resistance on the voltage feed circuit between the ECM (10A) fuse
(EB-4) and the brake pedal 2 switch (pin 3 of C-44
connector).
Did you complete the repair?
Go to Step 22
17 1. Test the brake pedal 2 switch signal circuit
between the ECM (pin 65 of C-56 connector) and
the brake pedal 2 switch (pin 4 of C-44
connector) for the following conditions: • An open circuit
• A short to battery or ignition voltage
• High resistance
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 19
18 1. Turn OFF the ignition. 2. Disconnect the brake pedal switch harness connector.
3. Inspect for an intermittent and for poor connections at the harness connector of the
brake pedal switch (pins 1, 2, 3 and 4 of C-44
connector).
4. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 20
19 1. Turn OFF the ignition. 2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for poor connections on the brake switch circuits at the
harness connector of the ECM (pins 30 and 65 of
C-56 connector).
4. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 22 Go to Step 21
20 Replace brake pedal switch. Refer to Brake Switch Replacement in this section.
Did you complete the replacement?
Go to Step 22
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ISUZU KB P190 2007