2007 ISUZU KB P190 lock

Engine Mechanical – V6 Page 6A1–161
Page 6A1–161
15 Ensure that the primary timing chain tensioner is
being installed.

Figure 6A1 – 231
16 Reset the primary timing chain tensioner.




NOTE
To reset the tensioner, use a suitably sized flat
blade screwdriver (1) or Tool No. J 45027 (4) to
wind the plunger in a clockwise direction, into
the tensioner shaft (2).


Figure 6A1 – 232
17 Install the tensioner shoe assembly (1) into the primary timing chain tensioner body (2).


Figure 6A1 – 233

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–162
Page 6A1–162
CAUTION
If Tool No. EN 46112 (1) is not inserted into
the tensioner body, the plunger will remain
in the locked position and no tension will be
placed on the timing chain.
18 Compress the shoe assembly into the body (2) and lock the primary timing chai n tensioner by inserting
Tool No. EN 46112 into the access hole in the side of
the body.
19 Slowly release pressure on the primary timing chain tensioner. The primary timi ng chain tensioner should
remain compressed.



Figure 6A1 – 234
20 Install a new primary timing chain tensioner gasket (1) to the tensioner (2).
21 Install the primary timing chain tensioner bolts (3)
through tensioner and gasket.
22 Ensure the primary timi ng chain tensioner mounting
surface on the engine block does not have any burrs
or defects that would affe ct the sealing of the new
gasket.


Figure 6A1 – 235
23 Place the primary timing chain tensioner (2) into position and loosely install the bolts (1) to the engine
block.


Figure 6A1 – 236

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–163
Page 6A1–163
24 Verify the proper placement of the primary timing
chain tensioner gasket tab (1).
25 Tighten the primary timing c hain tensioner bolts (2) to
the correct torque specification.



Primary timing chain tensioner
attaching bolt torque spec ification ........... 20.0 – 26.0 Nm


Figure 6A1 – 237
26 Release the primary timing chain tensioner (1) by pulling out Tool No. EN 46112 (2) and unlocking the
tensioner shaft.


Figure 6A1 – 238
27 Verify the primary and left-hand secondary timing chain timing mark alignments (1 to 12).


Figure 6A1 – 239
28 Remove Tool No. EN 46105–1 from the left-hand cylinder head camshafts.

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–164
Page 6A1–164
Right-hand Secondary Timing Chain Components – Excluding MY06 Update
1 Install the primary timing chain components, refer to Primary Timing chain Components in this Section.
2 Using Tool No. EN46111 (1), rotate the crankshaft in a clockwise direction until the crankshaft sprocket
timing mark (2) is aligned with the indexing mark (3)
on the oil pump housing.

Figure 6A1 – 240
CAUTION
In order to install Tool No. EN 46105 onto the
camshafts, rotate the camshafts. There
should be no need to rotate the camshaft
more than 45 degrees.

Figure 6A1 – 241
3 Install Tool No. EN 46105–1 (1) onto the rear of the right-hand cylinder head camshafts (2).

Figure 6A1 – 242

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–169
Page 6A1–169
16 Ensure the right-hand secondary timing chain
tensioner is selected and orientated correctly.


Figure 6A1 – 254
17 Reset the right-hand secondary timing chain tensioner.


NOTE
To reset the tensioner, use a suitably sized flat
blade screwdriver (1) or Tool No. J 45027 to
wind the plunger in a clockwise direction, into
the tensioner shaft (2).


Figure 6A1 – 255
18 Install the tensioner s haft (1) into the right-hand
secondary timing chain tensioner body (2).


Figure 6A1 – 256

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–170
Page 6A1–170
19 Compress the tensioner shaft into the body and lock
the tensioner by inserting Tool No. EN 46112 into the
access hole in the side of the tensioner body.
20 Slowly release pressure on the right-hand secondary timing chain tensioner. The tensioner should remain
compressed.



Figure 6A1 – 257
21 Install a new right-hand secondary timing chain tensioner gasket (1) to the tensioner (2).
22 Install the right-hand secondary timing chain tensioner bolts (3) through the tensioner and gasket.
23 Ensure the right-hand secondary timing chain tensioner mounting surfac e on the right-hand cylinder
head does not have any burrs or defects that would
affect the sealing of the new tensioner gasket.


Figure 6A1 – 258
24 Place the right-hand secondar y timing chain tensioner
(2) into position and loosely install the bolts (1) to the
engine block.


Figure 6A1 – 259

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–171
Page 6A1–171
25 Verify the proper placement of the right-hand
secondary timing chain tensioner gasket tab (1).
26 Tighten the right-hand secondary timing chain tensioner bolts (2) to the co rrect torque specification.




Secondary timing chain tensioner
attaching bolt torque spec ification ........... 20.0 – 26.0 Nm


Figure 6A1 – 260
27 Release the right-hand timi ng chain tensioner (1) by
pulling out Tool No. EN 46112 (2) and unlocking the
tensioner plunger.

Figure 6A1 – 261
28 Verify all primary and secondary timing chain timing mark alignments (1 to 18).
29 Remove Tool No. EN 46105 and EN 46105-2 from the left and right-hand cylinder head camshafts.
30 Reinstall the spark plugs. Refer to Section 6C1-3
Engine Management – V6 – Service Operations.
31 Reinstall the engine front cover assembly, refer to 3.15 Front Cover Assembly .

Figure 6A1 – 262
Right-hand Secondary Timing Chain Components – MY06 Update
1 Install the primary timing chain components, refer to Primary Timing chain Components in this Section.

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ISUZU KB P190 2007

Engine Mechanical – V6 Page 6A1–172
Page 6A1–172
2 Using Tool No. EN46111 (1), rotate the crankshaft in
a clockwise direction until the crankshaft sprocket
timing mark (2) is aligned with the indexing mark (3)
on the oil pump housing.

Figure 6A1 – 263
CAUTION
In order to install Tool No. EN 46105 onto the
camshafts, rotate the camshafts. There
should be no need to rotate the camshaft
more than 45 degrees.

Figure 6A1 – 264
3 Install Tool No. EN 46105–1 (1) onto the rear of the right-hand cylinder head camshafts (2).

Figure 6A1 – 265

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ISUZU KB P190 2007