2007 ISUZU KB P190 Harness

3B-48 POWER-ASSISTED STEERING SYSTEM
430R300007
17. Remove steering column cover.
18. Disconnect the wiring harness connectors located under the steering column.
19. Remove the combination switch assembly with SRS coil.
NOTE: The SRS coil is a part of the combination switch
assembly, which cannot be replaced separately.
Therefore, be sure not to remove the SRS coil from the
combination switch assembly (with SRS air bag).

RTW 73BSH001001
20. Turn the ignition switch to the ACC position.

21. Insert a pin (1) into the hole and push on it. Pull the
key cylinder free.







RUW 53BSH000101

Installation
1. Install lock cylinder assembly.
2. Install the combination switch assembly with SRS coil (with SRS air bag).
3. Turn the SRS coil fully counterclockwise, return about 3 turns and align the neutral mark (with SRS
air bag).
CAUTION: When turning the SRS coil fully
counterclockwise, stop turning if resistance is felt.
Further forced turning may damage the cable in the
SRS coil (with SRS air bag).
826RW 014
Legend
(1) Neutral mark


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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-49
825RS048
4. Install the driver knee bolster assembly.
5. Install the steering lower cover and engine hood opening lever.
6. Install the steering wheel and align the setting marks.
Refer to the adjustment method in case a mark has not been applied in this section.
NOTE: Confirm SRS and horn harness connector is
fixed by the steering wheel.

RTW 73BSH000701

CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.
7. Tighten the steering wheel fixing nut to the specified torque.
Torque: 35 N ⋅
⋅⋅
⋅
m (3.6 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
ft)

8. Support inflator module and carefully connect the
SRS connector (1) and horn lead (2), then install
inflator module (with SRS air bag).

RTW 73BSH001101
9. Connect the horn leads at center of wheel (without SRS air bag).
NOTE: The horn leads (1) are passed along the top o
f
the bracket (2).
(Plastic type steering wheel only)



RTW 73BSH000801


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ISUZU KB P190 2007

3B-54 POWER-ASSISTED STEERING SYSTEM
16. Remove steering column cover.
17. Disconnect the wiring harness connectors located under the steering column.
18. Remove the combination switch assembly with SRS coil.
NOTE: The SRS coil is a part of the combination switch
assembly, which cannot be replaced separately.
Therefore, be sure not to remove the SRS coil from the
combination switch assembly.

RTW 73BSH001001
19. Disconnect the starter switch harness connector
located under the steering column, then remove
lock cylinder assembly.

20.
Apply a setting mark (1) across the universal joint
and steering shaft to reassemble the parts in thei
r
original position, then remove steering column
assembly and second shaft.
NOTE: A setting mark can be easily made if the shaft is
withdrawn a little by loosening the steering shaft
universal joint.




RTW 53BSH000301

Inspection
If abnormal conditions are found during inspection,
replace the steering column assembly.

Column Capsules
Check capsules on steering column bracket assembly;
all must be securely seated in bracket slots and
checked for any loose condition when pushed or pulled
by hand.
431RW 030


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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-55
Check clearance between capsule and bracket. It must
be less than 1 mm (0.039 in).
431RW 031

Column Universal Joint (between the
power steering unit and the steering shaft)
If resistance is felt when checked by rotating the joint,
replace the lower second steering shaft.

Shaft Universal Joint (between the lower
second steering shaft and the second
steering shaft)
If resistance is felt when checked by rotating the joint,
replace the second steering shaft assembly.

Tilt Mechanism
The tilt mechanism should move smoothly.
W hile locking the tilt mechanism, be sure the steering
column is latched securely by pushing the steering
wheel upward and downward.

Installation
1. Align the setting mark (1) on the second steering
shaft and the steering column assembly (applied at
disassembly).
2. Connect the steering column assembly to the second steering shaft. Tighten the bolts to the specified
torque.
Torque: 31 N ⋅
⋅⋅
⋅
m (3.2 kgf ⋅
⋅⋅
⋅
m/23 lb ⋅
⋅⋅
⋅
ft)





RTW 53BSH00301
3. Thread the steering column assembly through the
hole in the dashpanel. Temporarily tighten the
steering column and the second steering shaft fixing
bolts.
4.
Align the setting marks (applied at disassembly) and
connect the lower second steering shaft and the
second steering shaft. Tighten the universal joint
bolts to the specified torque.
Torque: 31 N ⋅
⋅⋅
⋅
m (3.2 kgf ⋅
⋅⋅
⋅
m/23 lb ⋅
⋅⋅
⋅
ft)
5. Tighten the steering column fixing bolt (pedal bracket side) to the specified torque (This bolt was
temporarily tightened in Step 3).
Torque: 20 N ⋅
⋅⋅
⋅
m (2.0 kgf ⋅
⋅⋅
⋅
m/14 lb ⋅
⋅⋅
⋅
ft)
6. Tighten the second steering shaft fixing bolt to the specified torque (This bolt was temporarily tightened
in Step 3)
Torque: 20 N ⋅
⋅⋅
⋅
m (2.0 kgf ⋅
⋅⋅
⋅
m/14 lb ⋅
⋅⋅
⋅
ft)
7. Tighten the steering column fixing bolt (dashpanel side) to the specified torque (This bolt was
temporarily tightened in Step 3).
Torque: 20 N ⋅
⋅⋅
⋅
m (2.0 kgf ⋅
⋅⋅
⋅
m/14 lb ⋅
⋅⋅
⋅
ft)
8. Install combination switch and SRS coil assembly.
After installation of combination switch assembly,
connect the combination switch wiring harness
connector and the SRS 2-way connector located
under the steering column.

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ISUZU KB P190 2007

3B-56 POWER-ASSISTED STEERING SYSTEM
9. Turn the SRS coil fully counterclockwise, return
about 3 turns and align the neutral mark (1). (with
SRS air bag)
CAUTION: When turning the SRS coil fully
counterclockwise, stop turning if resistance is felt.
Further forced turning may damage to the cable in
the SRS coil.
826RW 014
10. W hen installing the steering column cover, be sure to
route each wiring harness as illustrated so that the
harnesses do not catch any moving parts.
825RW 017
Legend
(1) Steering Column Cover
(2) Starter Switch Harness
(3) Combination Switch Harness
(4) Inflator Module Harness

11. Install steering wheel and align the setting marks
made when removing. Refer to the adjustment method in case a mark has
not been applied in this section.
NOTE: Confirm SRS and horn harness connector is
fixed by the steering wheel.

RTW 73BSH000701

CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.
12. Tighten the steering wheel fixing nut to the specified torque.
Torque: 35 N ⋅
⋅⋅
⋅
m (3.6 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
ft)
13. Support the module and carefully connect the module connector and horn lead, then install inflato
r
module.
NOTE: Pass the lead wire through the tabs on the
plastic cover (wire protector) of inflator to prevent lead
wire from being pinched.
14. Tighten bolts to specified torque.
Torque: 3 N ⋅
⋅⋅
⋅
m (0.3 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
in)
15. Install driver knee bolster (reinforcement).
16. Install instrument panel lower cover.
17. Install the engine hood opening lever.
18. Connect the yellow 2-way SRS connector and horn lead located under the steering column.
19. Connect the battery "-" terminal cable (with SRS ai
r
bag).


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ISUZU KB P190 2007

3C-20 FRONT SUSPENSION
Upper Control Arm
Upper Control Arm and Associated Parts



450R300038
Legend
(1) Upper Control Arm Bolt
(2) Bushing
(3) Upper Control Arm Nut
(4) Upper Control Arm Assembly
(5) Upper Ball Joint
(6) Nut and Cotter Pin

(7) Knuckle
(8) Link Nut
(9) Upper Ball Joint Nut
(10) Upper Ball Joint Bolt
(11) Speed Sensor Harness Nut
(12) Brake Fluid Hose Nut

Removal
1. Raise the vehicle and support the frame with
suitable safety stands.
2. Remove wheel and tire assembly. Refer to W heel
in this section.
3. Remove speed sensor harness nut.
4. Remove brake fluid hose nut.

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ISUZU KB P190 2007

FRONT SUSPENSION 3C-21
5. Remove link nut.
6. Remove upper ball joint by using remover 5-8840- 2017-0.
CAUTION: Be careful not to damage the ball joint
boot.

P1010005
7. Remove upper control arm nut.
8. Remove upper control arm bolt.
9. Remove upper ball joint bolt and nut.
10. Remove upper ball joint.
11. Remove upper control arm assembly.
12. Remove bushing.
Inspection and Repair
Make necessary parts replacement if wear, damage,
corrosion or any other abnormal conditions are found
during inspection.
Check the following parts:
• Upper control arm
• Bushing
Installation
1. Install bushing by using installer 5-8840-0257-0
and 5-8840-2327-0.


P1010062
2. Install upper ball joint and tighten it to the specified
torque.
Torque: 31 N ⋅
⋅⋅
⋅
m (3.2 kgf ⋅
⋅⋅
⋅
m/23 lb ⋅ft)
3. Install nut and cotter pin then tighten the nut to the specified torque, with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 98 N ⋅
⋅⋅
⋅
m (10.0 kgf ⋅
⋅⋅
⋅
m/72 lb ⋅ft)
4. Install upper control arm assembly.
5. Install upper control arm bolt and nut.
NOTE: Apply oil to the thread.
NOTE: Tighten the bolt with the parts in the position
shown in the illustration below.
Buffer clearance: 25.9 mm (1.02 in)
Torque: 137 N ⋅
⋅⋅
⋅
m (14.0 kgf ⋅
⋅⋅
⋅
m/101 lb ⋅ft)




















RTW 53ASH000201
6. Install brake fluid hose nut.
7. Install speed sensor harness nut.

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ISUZU KB P190 2007

FRONT SUSPENSION 3C-37
Knuckle
Knuckle and Associated Parts






RUW 63CLF000101
Legend
(1) Torsion Bar
(2) Nut and Cotter Pin, Lower Ball Joint
(3) Back Plate
(4) Nut and Cotter Pin, Upper Ball Joint
(5) Nut and Cotter Pin, Tie-rod End
(6) Knuckle Assembly


(7) Knuckle
(8) Needle Bearing (4 ×4 Model Only)
(9) Thrust W asher (4 ×4 Model Only)
(10) Oil Seal (4 ×4 Model Only)
(11) Speed Sensor harness


Removal
1. Raise the vehicle and support the frame with suitable safety stands.
2. Remove wheel and tire assembly. Refer to W heel
in this section.
3. Remove the brake caliper. Refer to Disc Brakes in Brake section.

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ISUZU KB P190 2007