2007 ISUZU KB P190 Harness

2A-6 FRAME AND BUMPER
Important Operations - Removal
1. Front Combi Lamp Assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.




RTW 52ASH000101
3. Front Bumper Fascia

• Remove the 9 clips and 4 screws.
• Disconnect the fog light harness connectors.







RTW 52ASH000401
6. Bumper Seal
Remove 6 clips.

Important Operations - Installation


10. Front Bumper Impact Bar Assembly
Tighten the fixing bolts to the specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅ft)
62 (6.3 / 46)





7. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.

Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)


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ISUZU KB P190 2007

2A-8 FRAME AND BUMPER
REAR STEP BUMPER
REMOVAL AND INSTALLATION





RTW 72ALF000401

Removal Steps
1. Rear step bumper assembly
2. Side step pad
3. License plate light
4. Rear bumper center pad
5. Extension harness
6. Center bar
7. Shell
8. Back bar / corner brace
9. Reinforcement assembly

Installation Steps

9. Reinforcement assembly
8. Back bar / corner brace
7. Shell
6. Center bar
5. Extension harness
4. Rear bumper center pad
3. License plate light
2. Side step pad
1. Rear step bumper assembly



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ISUZU KB P190 2007

FRAME AND BUMPER 2A-9
Important Operations - Removal
1. Rear Step Bumper Assembly
• Remove the 3 bolts from each side.
• Disconnect the extension harness connector.


1
1
RTW 72ASH000701
2. Side Step Pad
• Push out the 4 fixing portions (1) of side step pad from
the back face of the rear step bumper.

RTW 72ASH000801
4. Rear Bumper Center Pad
• Remove the 2 clips (1) from both ends of the center pad.
• Push out the 5 fixing portions (2) of the center pad from
the back face of the rear step bumper.

RTW 72ASH000901


























Important Operations - Installation
9. Reinforcement assembly • Tighten the fixing bolts to the specified torque.
Bolt (5)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
85 (8.7 / 63)

7. Shell Bolt (2), (3)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
42 (4.3 / 31)

6. Center bar Bolt (1)
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
Bolt (4)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
18 (1.8 / 13)


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ISUZU KB P190 2007

2B-24 SHEET METAL
B type

RTW 52BMF000301

Removal Steps Installation Steps
1. Battery ground cable
2. Rear combination lamp & license lamp
harness connector
3. Rear wheel housing extension panel
4. Fuel filler door release cable assembly
5. Fuel filler pipe and evaporator hose
6. Bolt; frame to rear body
7. Rear body assembly
7. Rear body assembly
6. Bolt; frame to rear body
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
3. Rear wheel housing extension panel
2. Rear combination lamp & license lamp
connector
1. Battery ground cable


NOTE:
The rear body must be empty before removal.

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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-27
Supplemental Restraint System Steering Wheel & Column
Service Precaution
This steering wheel and column repair section covers
the Supplemental Restraint System (SRS) steering
column. The following repair procedures are specific to
SRS components. W hen servicing a vehicle equipped
with Supplemental Restraint System, pay close attention
to all W ARNINGS and CAUTIONS.
For detailed explanation about SRS, refer to Restraints
section.
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNECESSARY SRS SYSTEM
REPAIRS.
SAFE HANDLING OF INFLATOR MODULES
REQUIRES THE PROCEDURES DESCRIBED
BELOW TO BE FOLLOWED FOR BOTH LIVE AND
DEPLOYED MODULES.
SAFETY PRECAUTIONS MUST BE FOLLOWED
WHEN HANDLING A DEPLOYED AIR BAG
ASSEMBLY (AIR BAG). AFTER DEPLOYMENT, THE
AIR BAG ASSEMBLY (AIR BAG) SURFACE MAY
CONTAIN A SMALL AMOUNT OF SODIUM
HYDROXIDE, A BY-PRODUCT OF THE
DEPLOYMENT REACTION, THAT IS IRRITATING TO
THE SKIN AND EYES. MOST OF THE POWDER ON
THE AIR BAG ASSEMBLY (AIR BAG) IS HARMLESS.
AS A PRECAUTION, WEAR GLOVES AND SAFETY
GLASSES WHEN HANDLING A DEPLO
YED AIR BAG
ASSEMBLY, AND WASH YOUR HANDS WITH MILD
SOAP AND WATER AFTERWARDS.

WHEN CARRYING A LIVE AIR BAG ASSEMBLY,
MAKE SURE THE BAG AND TRIM COVER ARE
POINTED AWAY FROM YOU. NEVER CARRY AN AIR
BAG ASSEMBLY BY THE WIRES OR CONNECTOR
ON THE UNDERSIDE OF MODULE. IN THE CASE OF
AN ACCIDENTAL DEPLOYMENT, THE BAG WILL
THEN DEPLOY WITH MINIMAL CHANCE OF INJURY.
WHEN PLACING A LIVE AIR BAG ASSEMBLY ON
A
BENCH OR OTHER SURFACE, ALWAYS FACE THE
BAG AND TRIM COVER UP, AWAY FROM THE
SURFACE.
NEVER REST A STEERING COLUMN ASSEMBLY
ON THE STEERING WHEEL WITH THE AIR BAG
ASSEMBLY FACE DOWN AND COLUMN VERTICAL.
THIS IS NECESSARY SO THAT A FREE SPACE IS
PROVIDED TO ALLOW THE AIR BAG ASSEMBLY
TO EXPAND IN THE UNLIKELY EVENT OF
ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
TO AVOID DEPLOYMENT WHEN
TROUBLESHOOTING THE SRS SYSTEM, DO NOT
USE ELECTRICAL TEST EQUIPMENT, SUCH AS
A
BATTERY-POWERED OR A/C-POWERED VOLT-
METER, OHMMETER, ETC., OR ANY TYPE OF
ELECTRICAL EQUIPMENT OTHER THAN SPECIFIED
IN THIS MANUAL. DO NOT USE A NON-POWERED
PROBE-TYPE TESTER.
INSTRUCTIONS IN THIS MANUAL MUST BE
FOLLOWED CAREFULLY, OTHERWISE PERSONAL
INJURY MAY RESULT.

SRS Connectors
CAUTION: The special yellow color connectors are
used for the supplemental restraint system-air bag
circuit.
When removing the cable harness, do not pull the
cables. Otherwise, cable disconnection may occur.
When connecting the SRS connector, insert the
connector completely. Imperfect locking may cause
malfunction of the SRS circuit.


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ISUZU KB P190 2007

3B-36 POWER-ASSISTED STEERING SYSTEM


RTW 73BSH001301
14. Remove steering column cover.
15. Disconnect the wiring harness connectors located under the steering column then remove combination
switch and SRS coil assembly.

Installation
1. Align the setting marks made when removing, then
install steering wheel.
Refer to the adjustment method in case a mark has not been applied in this section.
NOTE: Confirm SRS and horn harness connector is
fixed by the steering wheel.

RTW 73BSH000701

CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.
2. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 35 N ⋅
⋅⋅
⋅
m (3.6 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
ft)
3. Support the inflator module and carefully connect the
SRS connector (1) and horn lead (2) (with SRS ai
r
bag).

RTW 73BSH001101
4. Connect the horn leads at center of wheel (without SRS air bag).
NOTE: The horn leads (1) are passed along the top o
f
the bracket (2).
(Plastic type steering wheel only)



RTW 73BSH000801



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ISUZU KB P190 2007

3B-42 POWER-ASSISTED STEERING SYSTEM
CAUTION: When turning the SRS coil fully
counterclockwise, stop turning if resistance is felt.
Further forced turning may damage the cable in the
SRS coil (with SRS air bag).
826RW 014
Legend
(1) Neutral mark


RTW 73BSH001301
16. Remove steering column cover.
17. Disconnect the wiring harness connectors located under the steering column then remove combination
switch and SRS coil assembly (with SRS air bag).
NOTE: The SRS coil is a part of the combination switch
assembly, which cannot be replaced separately.
Therefore, be sure not to remove the SRS coil from the
combination switch assembly (with SRS air bag).

RTW 73BSH001001

Installation
1. Install the combination switch assembly with SRS coil (with SRS air bag).
2. Turn the SRS coil fully counterclockwise, return about 3 turns and align the neutral mark (with SRS
air bag).


3. Connect the wiring harness connectors located at the base of steering column.
4. Install the air conditioning lower duct.
5. Install the steering column cover.
CAUTION: When installing the steering column
cover, be sure to wire (through each harness) as
illustrated so that the harness starter switch,
combination switch and SRS coil will not catch
wiring (with SRS air bag).
825RS048


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ISUZU KB P190 2007

POWER-ASSISTED STEERING SYSTEM 3B-43
6. Install the driver knee bolster assembly.
7. Install the steering lower cover and engine hood opening lever.
8. Install the steering wheel and align the setting marks.
Refer to the adjustment method in case a mark has
not been applied in this section.
NOTE: Confirm SRS and horn harness connector is
fixed by the steering wheel.

RTW 73BSH000701
CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.
9. Tighten the steering wheel fixing nut to the specified torque.
Torque: 35 N ⋅
⋅⋅
⋅
m (3.6 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
ft)
10. Support the inflator module and carefully connect the SRS connector (1) and horn lead (2) (with SRS
air bag).

RTW 73BSH001101
11. Connect the horn leads at center of wheel (without
SRS air bag).
NOTE: The horn leads (1) are passed along the top o
f
the bracket (2).
(Plastic type steering wheel only)



RTW 73BSH000801
12. Push the horn pad at areas 1-4.
Tighten the horn pad fixing screw to the specifed torque (without SRS air bag)
Torque: 3 N ⋅
⋅⋅
⋅
m (0.3 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
in)
NOTE: A horn pad should not be struck during
attachment.

RTW 73BSH000201

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ISUZU KB P190 2007