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ELECTRICAL-BODY AND CHASSIS 8A-3
PAGE
Power Window ............................................................................................................8A- 41 5
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8 A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ..................................................................................................................... .8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ........................................................................................................................... ...8A- 592
Trailer Hitch ................................................................................................................. 8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List ................................................................................................................ .8A- 606
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Page 4942 of 6020

8A-4 ELECTRICAL-BODY AND CHASSIS
GENERAL INFORMATION
The body and chassis electrical system operates on a twelve volt power supply with negative ground polarity.
The main harness consists of the engine harness, the instrument harness, the body harness, and the chassis
harness.
The harnesses use a split corrugated tube to protect the wires from the elements.
W ire size is determined by current flow, circuit length, and voltage drop.
All wires have color-coded insulation.
W ire color-codes are shown in the circuit diagrams.
This makes it easier to trace circuits and to make the proper connections.
Each circuit consists of the following:
5. Power source – The battery and the alternator
5. W ires – To carry electrical current through the circuit
5. Fuses – To protect the circuit against current overload
5. Relays – To protect voltage drop between the battery and the circuit parts and to protect the switch points against burning
5. Switches – To open and close the circuit
5. Load – Any device, such as a light or motor, which converts the electrical current into useful work
5. Ground – To allow the current to flow back to the power source
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Page 4943 of 6020

ELECTRICAL-BODY AND CHASSIS 8A-5
NOTES FOR WORKING ON ELECTRICAL ITEMS
Battery
BATTERY CABLE
Disconnecting the Battery Cable
5. All switches should be “OFF” position.
5. Disconnect the battery ground cable.
5. Disconnect the battery positive cable.
CAUTION:
It is important that the battery ground cable be
disconnected first.
Disconnecting the battery positive cable first can result in
a short circuit.
Connecting the Battery Cable
Follow the disconnecting procedure in the reverse order to
connect the battery cables.
CAUTION:
Clean the battery terminal and apply light coat of grease to
prevent terminal corrosion.
CONNECTOR HANDLING
Disconnecting the Connectors
Some connectors have a tang lock to hold the connectors
together during vehicle operation.
Some tang locks are released by pulling them towards you
1.
Other tang locks are released by pressing them forward
2.
Determine which type of tang lock is on the connector being
handled.
Firmly grasp both sides (male and female) of the connector.
Release the tang lock and carefully pull the two halves of the
connector apart.
Never pull on the wires to separate the connectors.
This will result in wire breakage.
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Page 4950 of 6020

8A-12 ELECTRICAL-BODY AND CHASSIS
ABBREVIATIONS
Abbreviation Meaning of abbreviation Abbreviation Meaning of abbreviation
A Ampere (S) kW Kilowatt
ABS Anti-lock brake system LH Left hand
ASM Assembly LW B Long wheel base
AC Alternating current MPI Multipart fuel injection
A/C Air conditioner M/T Manual transmission
ACC Accessories PA Passenger
CARB Carburetor PIM Power train interface module
C/B Circuit breaker PJT Projector
CKP Crankshaft position QOS Quick On Start system
CSD Cold start device RH Right hand
DIS Direct ignition system RR Rear
DR Driver RW AL Rear wheel anti-lock brake system
DRM Data Recording Module SCV Suction control valve
EHCU Electronic Hydraulic control Unit SRS Supplemental restraint system
ECGI Electronic control gasoline injection ST Start
ECM Engine control module STD Standard
ECU Electronic control unit SW Switch
EFE Early fuel evaporation SW B Short wheel base
EGR Exhaust gas recirculation TCM Transmission control module
2W D Two-wheel drive TCCM Transfer case control module
4W D Four-wheel drive V Volt
FL Fusible link VSV Vacuum switching valve
FRT Front W W att (S)
H/L Headlight W OT W ide open throttle
W/ With HVAC
Heater, Ventilation, and Air
Conditioning W /O W ithout
IC Integrated circuit W /S W eld Splice
IG Ignition
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Page 4951 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-13
PARTS FOR ELECTRICAL CIRCUIT
WIRING
Wire Color
All wires have color-coded insulation.
W ires belonging to system's main harness will have a single
color.
W ires belonging to a system's sub-circuits will have a colored
stripe.
Striped wires use the following code to show wire size and
colors.
Example: 0.5 G
/ R
Red (Stripe color)
Green (Base color)
W ire size (0.5mm
2)
Abbreviations are used to indicate wire color within a circuit
diagram.
Refer to the following table.
Wire Color-Coding
Color-Coding Meaning Color-Coding Meaning
B Black BR Brown
W W hite LG Light green
R Red GR Gray
G Green P Pink
Y Yellow SB Sky blue
L Blue V Violet
O Orange
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8A-14 ELECTRICAL-BODY AND CHASSIS
Distinction of Circuit by Wire Base Color
Base color Circuits Base color Circuits
B Starter circuit and grounding circuit Y Instrument circuit
W Charging circuit L, O, BR,
R Lighting circuit LG, GR, Other circuits
G Signal circuit P, LB, V
Wire Size
W ire size is specified with the metric gauge system.
The metric gauge system gives the wire size in cross sectional
area measured in square millimeters.
Wire Size Specifications
Nominal size Cross sectional area
(mm2) Outside diameter
(mm) Allowable current
(A)
0.3 0.372 1.8 9
0.5 0.563 2.0 12
0.85 0.885 2.2 16
1.25 1.287 2.5 21
2 2.091 2.9 28
3 3.296 3.6 37.5
5 5.227 4.4 53
8 7.952 5.5 67
15 13.36 7.0 75
20 20.61 8.2 97
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Page 4958 of 6020

8A-20 ELECTRICAL-BODY AND CHASSIS
Caution:
Never push or tow the vehicle in an attempt to start it.
Extensive damage to the emission system and other
vehicle parts will result.
(Only catalytic converter vehicle)
Treat both the discharged battery and the booster battery
with great care when using jumper cables.
Carefully follow the procedure outlined below.
Always be aware of the dangers of sparking.
Failure to follow the following procedure can result in:
a. Serious personal injury, specially to your eyes.
b. Extensive property damage from a battery explosion, battery acid discharge, or electrical file.
c. Extensive damage to the electronic components o
f
both vehicles.
Do not use a 24 volt booster battery.
Serious damage to the vehicle's electrical system and
electronic components will result.
Jump Starting Procedure
1. Set the parking brake on both vehicles.
2. If one or both vehicles is equipped with a manual transmission, place the gear shift in the "NEUTRAL"
position.
3. Turn off the ignition on both vehicles.
4. Turn off all vehicle lights and accessories.
5 Be sure that the two vehicles are not touching.
Attach the end of one jumper cable to the booster battery
positive terminal.
6
Attach the other end of the same cable to the discharged
battery positive terminal.
7. Once again, check that the booster battery has a 12 volt rating.
8.
Attach one end of the remaining booster cable to the
booster battery negative terminal.
9.
Attach the other end of the booster cable to a solid ground
(such as the air conditioner compressor mounting bracket
or the alternator mounting bracket) in the engine room o
f
the vehicle with the discharged battery.
10.Be sure that the ground connection is at least 500 mm (20 in) from the discharged battery.
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Page 4962 of 6020
8A-24 ELECTRICAL-BODY AND CHASSIS
MAIN DATA AND SPECIFICATIONS
BULB SPECIFICATIONS
This illustration based on LHD
RTW 78AMF000801
Light Name Bulb No. Rated Power
V-W Number
of Bulbs Lens
Color Remarks
H4 12-60/55 2 W hite A type, Halogen
HB3 12-65 2 W hite
H7 12-55 2 W hite A type, Halogen
projector type
HB3 12-60 2 W hite High Bean
Headlight
HB4 12-51 2 W hite B type
Low Bean
High mounted stoplight W 5W 12-5 4 RED
Fog light H3 12-55 2 W hite
Front turn signal light PY21W 12-21 2 W hite Bulb Lens color
Amber
Clearance light W 5W 12-5 2 W hite
Door mirror-turn signal light
(out side mirror type) - -
2 W hite LED (Illuminated
color Amber)
Side turn signal light W 5W 12-5 2 W hite with
amber
inner lens
Rear turn signal light
PY21W 12-21 2 W hite Bulb Lens color
Amber
Rear fog light P21W 12-21 1 Red
Tail and stoplight P21/5W 12-21/5 2 Red
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