2007 ISUZU KB P190 steering

RESTRAINT CONTROL SYSTEM 9A1-33

Step Action Yes No
5 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS coil and passenger air bag assembly, yellow connector located at the base of the steering column
and behind the glove box assembly.
3. Connect the SRS driver / passenger load tool 5-8840-2421-0 and appropriate adapter to the SRS coil and passenger air
bag assembly harness connectors.
4. Ignition switch is “ON”.
Is DTC B0022 current? Go to Step 6 Go to Step 7
6

1. Ignition switch to “LOCK”.
2. There has been a decrease in the total circuit resistance of
the driver deployment loop.
3. Use the high resolution ohmmeter mode of the DMM while
checking circuits “Driver Bag High” and “Driver Bag Low”, and
the SRS control unit connector terminal “14” and “13” to
locate the root cause.
W as a fault found? Replace SRS
harness.
Go to Step 8 Go to Chart A
7

1. Ignition switch is at “LOCK”.
2. Disconnect the SRS driver / passenger load tool from the
driver air bag assembly harness connector.
3. Connect the SRS driver / passenger load tool 5-8840-2421-0 to the top of the steering column connector.
4. Reconnect the SRS coil assembly harness connector at the
base of the steering column.
5. Ignition switch is “ON”.
Is DTC B0022 current? Ignition switch
“LOCK”.
Replace SRS coil assembly.
Go to Step 8 Ignition switch
“LOCK”.
Replace driver air bag assembly. Go to Step 8
8
1. Reconnect all components and ensure all components are
properly mounted.
2. Clear the diagnostic trouble codes.
Is this step finished? Go to the “SRS
Diagnostic System Check” ―



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ISUZU KB P190 2007

RESTRAINT CONTROL SYSTEM 9A1-35

DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the SRS control unit is malfunctioning.
3. This test isolates the malfunction to one side of the SRS coil assembly yellow 2–pin connector at the
base of the steering column.
4. This test determines whether the malfunction is in the “Driver Bag High” circuit.
5. This test determines whether the malfunction is in the “Driver Bag Low” circuit.
6. This test determines whether the malfunction is in the SRS coil assembly or the driver air bag
assembly.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
to ground/+B in the driver air bag assembly circuit.
Inspect circuits “Driver Bag High” and “Driver Bag Low”
carefully for cutting or chafing.


DTC B0025 (Flash Code 25) Driver Air Bag Squib Circuit Short to GND

Step Action Yes No
1 W as the “SRS Diagnostic System Check” performed?
Go to Step 2 Go to the “SRS
Diagnostic System Check”
2 1. W hen measurements are requested in this chart use a 5-
8840-0366-0 DMM with a correct terminal adapter from 5-
8840-2835-0.
2. Ignition switch is at “LOCK”.
3. Ignition switch is “ON”.
4. Check the driver air bag squib circuit for short to voltage or short to ground and open.
W as a problem found? Go to Step 3

3 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS coil assembly yellow connector located at base of the steering column. Leave the passenger air bag
assembly connected.
3. Connect the SRS driver /passenger load tool 5-8840-2421-0 and appropriate adapter to the SRS coil assembly harness
connector.
4. Ignition switch is “ON”.
Is DTC B0025 current? Go to Step 4 Go to Step 6
4
1. Ignition switch is at “LOCK”.
2. Disconnect the SRS control unit.
3. Disconnect the SRS driver /passenger load tool.
4. Measure the resistance on the SRS control unit harness connector as follow.
z From terminals "14" to "3" and "23" (ground) (without the
pretensioner)
z From terminals "14" to "3" and "15" (ground) (with the
pretensioner and the passenger air bag)
z From terminals "14" to "3", "12" and "15" (ground) (with
the pretensioner and without the passenger air bag)
Does 5-8840-0366-0 display “OL” (infinite)? Go to Step 5 Replace SRS
harness.
Go to Step 7

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ISUZU KB P190 2007

9A1-36 RESTRAINT CONTROL SYSTEM

Step Action Yes No
5 Measure the resistance on the SRS control unit harness
connector as follow.
z From terminals "13" to "3" and "23" (ground) (without the
pretensioner)
z From terminals "13" to "3" and "15" (ground) (with the
pretensioner and the passenger air bag)
z From terminals "13" to "3", "12" and "15" (ground) (with
the pretensioner and without the passenger air bag)
Does 5-8840-0366-0 display “OL” (infinite)? Go to Chart A Replace SRS
harness.
Go to Step 7
6 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS driver /passenger load tool 5-8840-2421- 0 from the SRS coil assembly harness connector.
3. Connect the SRS driver /passenger load tool 5-8840-2421-0 and appropriate adapter to the driver air bag assembly
harness connector. located at top of the steering column
connector.
4. Reconnect the SRS coil assembly harness connector at the base of the steering column.
5. Ignition switch is “ON”.
Is DTC B0025 current? Ignition switch is at
“LOCK”.
Replace SRS coil assembly.
Go to Step 7 Ignition switch is at
“LOCK”.
Replace driver air bag assembly. Go to Step 7
7 1. Reconnect all components and ensure all components are
properly mounted.
2. Clear the diagnostic trouble codes.
Is this step finished? Go to the “SRS
Diagnostic System Check” ―



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ISUZU KB P190 2007

9A1-38 RESTRAINT CONTROL SYSTEM

DTC Chart Test Description
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the SRS control unit is malfunctioning.
3. This test isolates the malfunction to one side of the SRS coil assembly yellow 2–pin connector at the
base of the steering column.
4. This test determines whether the malfunction is in the “Driver Bag High” circuit.
5. This test determines whether the malfunction is in the “Driver Bag Low” circuit.
6. This test determines whether the malfunction is in the SRS coil assembly or the driver air bag
assembly.
Diagnostic Aids
An intermittent condition is likely to be caused by a short
to ground/+B in the driver air bag assembly circuit.
Inspect circuits “Driver Bag High” and “Driver Bag Low”
carefully for cutting or chafing.


DTC B0026 (Flash Code 26) Driver Air Bag Squib Circuit Short to Battery Voltage

Step Action Yes No
1 W as the “SRS Diagnostic System Check” performed? Go to Step 2 Go to the “SRS
Diagnostic System Check”
2 1. W hen measurements are requested in this chart use a 5-
8840-0366-0 DMM with a correct terminal adapter from 5-
8840-2835-0.
2. Ignition switch is at “LOCK”.
3. Ignition switch is “ON”.
4. Check the driver air bag squib circuit for short to voltage or short to ground and open.
W as a problem found? Go to Step 3

3 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS coil assembly yellow connector located at base of the steering column. Leave the passenger air bag
assembly connected.
3. Connect the SRS driver /passenger load tool 5-8840-2421-0 and appropriate adapter to the SRS coil assembly harness
connector.
4. Ignition switch is “ON”.
Is DTC B0026 current? Go to Step 4 Go to Step 6
4
Measure resistance on SRS control unit harness connector from
terminal “14” to terminal “1” (ignition).
Does 5-8840-0366-0 display “OL” (infinite)? Go to Step 5
Replace SRS
harness.
Go to Step 7
5 Measure the resistance on the SRS control unit harness
connector from terminal “13” to terminal “1” (ignition).
Does 5-8840-0366-0 display “OL” (infinite)? Go to Chart A Replace SRS
harness.
Go to Step 7

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ISUZU KB P190 2007

RESTRAINT CONTROL SYSTEM 9A1-39

Step Action Yes No
6 1. Ignition switch is at “LOCK”.
2. Disconnect the SRS driver /passenger load tool 5-8840-2421- 0 from the SRS coil assembly harness connector.
3. Connect the SRS driver /passenger load tool 5-8840-2421-0 and appropriate adapter to the driver air bag assembly
harness connector. located at top of the steering column
connector.
4. Reconnect the SRS coil assembly harness connector at the base of the steering column.
5. Ignition switch is “ON”.
Is DTC B0026 current? Ignition switch is at
“LOCK”.
Replace SRS coil assembly.
Go to Step 7 Ignition switch is at
“LOCK”.
Replace driver air bag assembly. Go to Step 7
7 1. Reconnect all components and ensure all components are
properly mounted.
2. Clear the diagnostic trouble codes.
Is this step finished? Go to the “SRS
Diagnostic System Check” ―



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ISUZU KB P190 2007

RESTRAINT CONTROL SYSTEM 9A1-53

Step Action Yes No
4
1. Disconnect and inspect the pretensioner yellow connector
located base of the driver seat.
2. If ok, reconnect the Pretensioner assembly yellow connector.
3. Ignition switch “ON.”
Is DTC B0041 current? Go to Step 5 Go to Step 8
5

1. Ignition switch is at “LOCK”.
2. Disconnect deive pretensioner assembly, yellow connector
located at the base of the driver seat.
3. Connect SRS driver / passenger load tool 5-8840-2421-0 and
appropriate adapter to drive pretensioner assembly harness
connectors.
4. Ignition switch “ON”.
Is DTC B0041 current? Go to Step 6 Go to Step 7
6

1. Ignition switch is at “LOCK”.
2. There has been a decrease in the total circuit resistance of
the driver deployment loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking circuits “Driver Pretensioner High” and “Driver
Pretensioner Low”, and SRS control unit connector terminal
“8” and “7” to locate the root cause.
W as a fault found? Replace SRS
harness or repair chassis harness. Go to Step 8 Go to Chart A
7

1. Ignition switch is at “LOCK”.
2. Disconnect SRS driver / passenger load tool from driver
pretensioner assembly harness connector.
3. Connect SRS driver / passenger load tool 5-8840-2421-0 to the top of steering column connector.
4. Reconnect pretensioner harness connector as the base of the
driver seat.
5. Ignition switch is at “ON”.
Is DTC B0041 current? Ignition switch is at
“OFF”.
Replace SRS coil assembly.
Go to Step 8 Ignition switch is at
“LOCK”.
Replace driver pretensioner assembly.
Go to Step 8
8
1. Reconnect all components, ensure all component are
properly mounted.
2. Clear diagnostic trouble codes.
W as this step finished? Go to the “SRS
Diagnostic System Check” ―


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ISUZU KB P190 2007

CAB 10-27
INSTRUMENT PANEL
REMOVAL



9
8
2
1
7
4
3
12
2120
15
19
22
18
14
16
13
17
24
23
11
2528
26
24
10
10
27
11
5 6
10
This illustration is based on RHD model RTW 7A0LF001301

Disassembly Steps
▲
1. Front console assembly
▲ 2. Glove box
▲ 3. Instrument panel driver lower cover
assembly
▲ 4. Driver knee bolster assembly
▲ 5. Driver air bag
▲ 6. Steering wheel/ steering cowl

8. Dash side trim cover
9. Front pillar trim cover
10. Front cover
11. Side cover
▲ 12. Instrument panel assembly & Cross
beam
▲ 13. Ashtray case

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ISUZU KB P190 2007

CAB 10-29


Important Operations
1. Front Console Assembly • Refer to Floor Consol in this section.



RTW 6A0SH000101

2. Glove Box
• Remove 2 fixing screws and pull on the handle.




RTW 6A0SH000201

3. Instrument Panel Driver Lower Cover Assembly
1) Remove the engine hood opener 2 fixing screws.
2) Remove the lower cover one fixing screw.
3) Pull out the cover (Stick type parking brake only).
4) Pull out the lower cover assembly.


4. Driver Knee Bolster Assembly
• Remove 4 fixing bolts.
Caution:
For precautions on installation or removal of the SRS-air
bag system, refer to section 9 “Supplemental Restraint
System (SRS) - AIR BAG”
5. Driver Air Bag
6. Steering Wheel/Steering Cowl • Refer to Section 3B “STEERING COLUMN” for steering
lock assembly removal steps.



7. Meter Cluster Assembly
• Pull out the 4 clip positions.


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ISUZU KB P190 2007