2007 ISUZU KB P190 heater

Engine Management – V6 – Diagnostics Page 6C1-2–145

An A/C refrigerant pressure sensor circuit DTC sets if the ECM detects the A/C pressure sensor signal is not within the
specified range for 3 seconds.
Conditions for Running the DTC
DTC P0532 and P0533 run continuously when the engine is running or when the A/C is switched on.
Conditions for Setting the DTC
DTC P0532
The A/C refrigerant pressure signal voltage is less than 0.2 V for longer than 3 seconds.
DTC P0533
The A/C refrigerant pressure signal voltage is greater than 4.9 V for longer than 3 seconds.
Conditions for Clearing the DTC
The A/C refrigerant pressure sensor circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when Type C DTC sets and conditions for clearing Type C DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the A/C Refrigerant Pressure Sensor
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• The A/C refrigerant pressure sensor circuit diagnostic table is developed with the assumption the A/C refrigerant
system is functioning correctly. Therefore, rectify any A/C refrigerant system fault conditions before proceeding
with this diagnostic procedure.
− An A/C refrigerant low-pressure fault condition may cause DTC P0532 to set.
− An A/C refrigerant high-pressure fault condition may cause DTC P0533 to set.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 Determines if there is an A/C refrigerant system fault condition.
6 Measures the integrity of the A/C Refrigerant Pressure Sensor low reference circuit. Removal of the ECM Fuse 29 enables the ECM to power down completely prior to the test procedure.
DTC P0532 or P0533 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 Test the A/C refrigerant system. Refer to 2A Heater and Air-
conditioning.
W as any fault found and rectified? Go to Step 12 Go to Step 3

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Engine Management – V6 – Diagnostics Page 6C1-2–156

Step Action Yes
No
5 Repair the high resistance or open circuit fault condition in the ground
circuit of the fuel pump relay. Refer to 8A Electrical - Body and
Chassis for information on electrical wiring repair procedures.
W as the repair completed? Go to Step 9 —
6 Test the control circuit of the fuel pump relay for a high resistance,
open circuit, short to ground or a short to voltage fault condition. Refer
to 8A Electrical - Body and Chassis for information on electrical fault
diagnosis.
W as any fault found and rectified? Go to Step 9 Go to Step 8
7 Replace the fuel pump relay. Refer to 8A Electrical - Body and
Chassis.
W as the repair completed? Go to Step 9 —
8 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 9 —
9 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does the fuel pump relay control circuit DTCs fail this ignition cycle? Go to Step 2 Go to Step 10
10 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.38 DTC P0645, P0646 or P0647
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P0645 – A/C Relay Circuit Malfunction.
• DTC P0646 – A/C Relay Voltage Low.
• DTC P0647 – A/C Relay Voltage High.
Circuit Description
The engine control relay applies battery voltage to the coil circuit of the air-conditioning (A/C) clutch relay through the
ignition circuit. Using a device called a driver, the ECM grounds control circuit of the A/C relay to activate the A/C clutch
and operate the A/C compressor. Refer to 2A Heater and Air-conditioning for details of the A/C compressor operation.
The driver has a feedback circuit that is pulled-up to a voltage. The ECM monitors the driver feedback circuit to
determine if the control circuit is open, shorted to ground or shorted to a positive voltage.
An A/C relay control circuit DTC sets if the ECM detects a fault condition in the A/C relay control circuit.
Conditions for Running the DTC
DTC P0645, P0646 or P0647 runs continuously once the following conditions are met:
• The ignition voltage is 10 – 16 V.
• The engine speed is greater than 80 rpm

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Engine Management – V6 – Diagnostics Page 6C1-2–157

Conditions for Setting the DTC
Conditions for Setting DTC P0645
The ECM detects an open circuit fault condition in the A/C relay control circuit.
Conditions for Setting DTC P0646
The ECM detects a short to ground fault condition in the A/C relay control circuit.
Conditions for Setting DTC P0647
The ECM detects a short to voltage fault condition in the A/C relay control circuit.
Conditions for Clearing the DTC
The A/C relay control circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for
action taken when Type C DTCs set and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 2A Heater and Air-conditioning for details of the A/C system operation.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following number refers to the step numbers in the diagnostic table:
3 A fault condition in the HVAC system may trigger this DTC.
DTC P0645, P0646 or P0647 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Switch on the A/C system or operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0645 P0646 or P0647 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Check for a fault condition in the HVAC system, which can disable the
AC compressor clutch. Refer to 2A Heater and Air-conditioning for
details of the A/C compressor operation.
W as any fault found and rectified? Go to Step 10 Go to Step 4
4 1 Remove the A/C relay. Refer to 8A Electrical - Body and
Chassis.
2 Connect a test lamp between the ignition circuit of the A/C relay coil and the ECM housing.
3 Switch on the ignition with the engine not running.
Does the test lamp illuminate? Go to Step 5 Go to Step 6

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Engine Management – V6 – Diagnostics Page 6C1-2–170

Step Action Yes
No
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.46 DTC P2096 or P2098
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2096 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 1)
• DTC P2098 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 2)
Circuit Description
The wide band heated oxygen sensor 1 measures the amount of oxygen in the exhaust system and provides more
information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell. The ECM monitors the voltage variation
in the sensing cell and attempts to keep the voltage constant by increasing or decreasing the amount of current flow, or
oxygen ion flow, to the pumping cell. By measuring the amount of current required to maintain the voltage in the sensing
cell, the ECM can determine the concentration of oxygen in the exhaust. The HO2S voltage is displayed as a lambda
value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the
lambda value will remain around 1. W hen the fuel system is lean, the oxygen level will be high and the lambda signal
will be high or more than 1. W hen the fuel system is rich, the oxygen level will be low, and the lambda signal will be low
or less than 1. The ECM uses this information to maintain the correct air / fuel ratio.
Fuel trim biasing is used by the ECM to keep the post catalyst HO2S voltage within a range of 580 – 665 mV as
possible. This allows optimal catalyst efficiency under light load conditions, such as at idle or a steady cruise. The ECM
constantly monitors how lean or rich the fuel trim bias is commanded. If the ECM detects that the fuel trim bias is
commanded lean for more than a calibrated amount, DTC P2096 or P2098 sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2096 or P2098 failed, DTCs P0030, P0031, P0032, P0041, P0050, P0051,
P0052, P0101, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0155, P0157, P0158,
P0160, P0161, P2231, P2234, P2237, P2240, P2243, P2247, P2251, P2254, P2270, P2271, P2273, P2626, and
P2629 must run and pass.
• The engine is operating for more than 2 seconds.
• The post catalyst fuel trim control is enabled.
• The front and rear HO2S are in Closed Loop.
• DTCs P2096and P2098 run continuously once the above conditions are met for more than 40 seconds.
Conditions for Setting the DTC
The post catalyst fuel trim correction factor is biased lean by more than 3 percent of the HO2S lambda value for more
than 4 seconds.
Action Taken When the DTC Sets
• The ECM activates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the
control module stores this information in the Failure Records. If the diagnostic reports a failure on the second
consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The
control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

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Engine Management – V6 – Diagnostics Page 6C1-2–174

19 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2096 or P2098 fail this ignition cycle? —
Go to Step 2 Go to Step 20
20 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? —
Go to the
appropriate DTC Table in this Section System OK
When all diagnosis and repairs are completed, clear all DTCs and verify correct operation
7.47 DTC P2097 or P2099
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2097 Post Catalyst O2 Sensor Fuel Trim Above Upper Limit (Bank 1)
• DTC P2099 Post Catalyst O2 Sensor Fuel Trim Above Upper Limit (Bank 2)
Circuit Description
The wide band heated oxygen sensor 1 measures the amount of oxygen in the exhaust system and provides more
information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell. The ECM monitors the voltage variation
in the sensing cell and attempts to keep the voltage constant by increasing or decreasing the amount of current flow, or
oxygen ion flow, to the pumping cell. By measuring the amount of current required to maintain the voltage in the sensing
cell, the ECM can determine the concentration of oxygen in the exhaust. The HO2S voltage is displayed as a lambda
value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the
lambda value will remain around 1. W hen the fuel system is lean, the oxygen level will be high and the lambda signal
will be high or more than 1. W hen the fuel system is rich, the oxygen level will be low, and the lambda signal will be low
or less than 1. The ECM uses this information to maintain the correct air / fuel ratio.
Fuel trim biasing is used by the ECM to keep the post catalyst HO2S voltage within a range of 580 – 665 mV as
possible. This allows optimal catalyst efficiency under light load conditions, such as at idle or a steady cruise. The ECM
constantly monitors how lean or rich the fuel trim bias is commanded. If the ECM detects that the fuel trim bias is
commanded rich for more than a calibrated amount, DTC P2097 or P2099 sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2096 or P2098 failed, DTCs P0030, P0031, P0032, P0041, P0050, P0051,
P0052, P0101, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0155, P0157, P0158,
P0160, P0161, P2231, P2234, P2237, P2240, P2243, P2247, P2251, P2254, P2270, P2271, P2273, P2626, and
P2629 must run and pass.
• The engine is operating for more than 2 seconds.
• The post catalyst fuel trim control is enabled.
• The front and rear HO2S are in Closed Loop.
• DTCs P2097 and P2099 run continuously once the above conditions are met for more than 40 seconds.
Conditions for Setting the DTC
The post catalyst fuel trim correction factor is biased rich by more than –3 percent of the HO2S lambda value for more
than 4 seconds.

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Engine Management – V6 – Diagnostics Page 6C1-2–197

8 1 Turn OFF the ignition for 30 seconds.
2 Using Tech 2, clear the DTCs and reset the fuel trim system.
3 Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame / Failure Records.
Did DTC P2188 and / or P2190 fail this ignition cycle? —
Go to Step 2 Go to Step 9
9 1 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? —
Go to the
appropriate DTC Table in this Section System OK
7.55 DTC P2195 or P2197
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2195 – B1S1 O2 Sensor – System Too Lean (Bank 1 Sensor 1)
• DTC P2197 – B2S1 O2 Sensor – System Too Lean (Bank 2 Sensor 1)
Circuit Description
The wide band heated oxygen sensor 1 (HO2S1) measures the amount of oxygen in the exhaust system and provides
more information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell.
The ECM monitors the voltage variation in the sensing cell and attempts to keep the voltage constant by increasing or
decreasing the amount of current flow, or oxygen ion flow, to the pumping cell. By measuring the amount of current
required to maintain the voltage in the sensing cell, the ECM can determine the concentration of oxygen in the exhaust.
The HO2S voltage is displayed as a lambda value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of
14.7:1.
Under normal operating conditions, the lambda value will remain around 1. W hen the fuel system is lean, the oxygen
level will be high and the lambda signal will be high or more than 1. W hen the fuel system is rich, the oxygen level will
be low, and the lambda signal will be low or less than 1. The ECM uses this information to maintain the correct air / fuel
ratio.
Conditions for Running the DTC
• Before the ECM can report DTC P2195 or P2197 failed, DTCs P0137, P0138, P0140, P0141, P0157, P0158,
P0160, P0161, P2270, P2271, P2272, and P2273 must run and pass.
• The front and rear heated oxygen sensors are at operating temperature.
• The rear HO2S voltage signal is more than 850 mV.
• The front HO2S is more than 1.08 lambda.
• The Loop Status for both the front and rear sensors is Closed Loop.
• DTCs P2195 and P2197 run continuously once the above conditions are met.
Conditions for Setting the DTC
Condition 1
• The ECM detects that the front HO2S is operating too lean while the rear HO2S is operating too rich and the ECM
detects that the fuel trim is at maximum control,
OR

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Engine Management – V6 – Diagnostics Page 6C1-2–201

18 1 Replace the ECM. Refer to Engine Control
Module (ECM) Remove, Reinstall and ECM
Reset in 6C1- Engine Management – V6 Service
Operations.
Did you complete the replacement? —
Go to Step 19 —
19 1 Clear the DTCs, using Tech 2.
2 Turn OFF the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P2195 or P2197 fail this ignition cycle? —
Go to Step 2 Go to Step 20
20 1 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTC? —
Go to the
appropriate DTC Table in this Section System OK
When all diagnosis and repairs are completed, clear all DTCs and verify correct operation
7.56 P2196 or P2198
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2196 – B1S1 O2 Sensor – System Too Rich (Bank 1 Sensor 1)
• DTC P2198 – B2S1 O2 Sensor – System Too Rich (Bank 2 Sensor 1)
Circuit Description
The wide band heated oxygen sensor 1 (HO2S1) measures the amount of oxygen in the exhaust system and provides
more information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell.
The ECM monitors the voltage variation in the sensing cell and attempts to keep the voltage constant by increasing or
decreasing the amount of current flow, or oxygen ion flow, to the pumping cell. By measuring the amount of current
required to maintain the voltage in the sensing cell, the ECM can determine the concentration of oxygen in the exhaust.
The HO2S voltage is displayed as a lambda value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of
14.7:1.
Under normal operating conditions, the lambda value will remain around 1. W hen the fuel system is lean, the oxygen
level will be high and the lambda signal will be high or more than 1. W hen the fuel system is rich, the oxygen level will
be low, and the lambda signal will be low or less than 1. The ECM uses this information to maintain the correct air / fuel
ratio.
Conditions for Running the DTC
• Before the ECM can report DTC P2196 or P2198 failed, DTCs P0137, P0138, P0140, P0141, P0157, P0158,
P0160, P0161, P2270, P2271, P2272, and P2273 must run and pass.
• The front and rear heated oxygen sensors are at operating temperature.
• The rear HO2S voltage signal is more than 150 mV.
• The front HO2S is more than 0.92 lambda.
• The Loop Status for both the front and rear sensors is Closed Loop.
• DTCs P2196 and P2198 run continuously once the above conditions are met.

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Engine Management – V6 – Diagnostics Page 6C1-2–208

Step Action Yes
No
11 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the BARO pressure sensor circuit DTCs fail this ignition
cycle? Go to Step 2 Go to Step 12
12 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.58 DTC P2231, P2232, P2234, P2235, P2251
or P2254
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2231 – O2 Sensor Signal Interference by Heater Circuit (Bank 1, Sensor 1)
• DTC P2232 – O2 Sensor Signal Short to Heater Circuit (Bank 1, Sensor 2)
• DTC P2234 – O2 Sensor Signal Interference by Heater Circuit (Bank 2, Sensor 1)
• DTC P2235 – O2 Sensor Signal Short to Heater Circuit (Bank 2, Sensor 2)
• DTC P2251 – O2 Sensor Ground Circuit Malfunction (Bank 1, Sensor 1)
• DTC P2254 – O2 Sensor Ground Circuit Malfunction (Bank 2, Sensor 1)
Circuit Description
The Engine control relay applies positive voltage to the heater ignition voltage circuits of the HO2S. The ECM applies a
pulse width modulated (PW M) ground to the heater control circuit of the HO2S through a device within the ECM called a
driver, to control the HO2S rate of heating.
O2 Sensor 1
The ECM maintains the voltage between the reference signal circuit and low reference circuit of the HO2S 1 to about
450 mV by increasing or decreasing the oxygen content in the HO2S diffusion gap. To achieve this, the ECM controls
the current applied to the oxygen pumping cell in the HO2S.
• If the air / fuel mixture in the exhaust is balanced (lambda = 1), the oxygen pumping cell current is zero.
• If the exhaust gas in the HO2S 1 diffusion gap is lean, the ECM applies a positive current to the oxygen pumping
cell to discharge oxygen from the diffusion gap.
• If the exhaust gas in the HO2S 1 diffusion gap is rich, the ECM applies a negative current to the oxygen pumping
cell to draw oxygen into the diffusion gap.
The pumping current required to maintain the HO2S 1 signal circuit voltage to about 450 mV is proportional to the level
of oxygen concentration in the exhaust gas. The ECM monitors and evaluates the oxygen pumping current to determine
the level of oxygen concentration in the exhaust.
An HO2S signal circuit shorted to heater control circuit DTC sets if the ECM detects the HO2S signal voltage is
increasing or decreasing at the same rate as the HO2S heater control circuit.
O2 Sensor 2
The ECM applies a voltage of approximately 450 mV between the reference signal circuit and low reference circuit of the
HO2S 2 while the sensor temperature is less than the operating range.
Once the HO2S 2 reaches operating temperature, the sensor varies this reference signal voltage, which constantly
fluctuates between the high voltage output and the low voltage output.

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