7A2-12 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Control and Functions
Item Description
Shift and lock-up control Shift and lock-up points can be controlled in accordance with output of S1, S2, and SL solenoids based on "Shift-map" made up of vehicle speed and the opening.
Overdrive off cut control W hen the select lever is operated from D to 3, if the vehicle speed is more than 142km/h (89mph), TCM enables to remain overdrive in order to prevent over rev.
Lock-up cut control Lock-up is inhibited with following condition in order to improve the shift feeling.
• 1st gear
• Idling
• Operating brake switch
• L position
• During shift change
Driveng mode select control
• The TCM selects a suitable driving mode from the ten kinds for the variety
driving condition.
1) Normal mode
2) Power mode
3) 3rd start mode
4) HOT mode
5) L4 mode
6) Up slope1 mode
7) Up slope2 mode
8) Down slope mode
9) Auto cruise mode
10) W arm up mode • The priority of driving mode
Normal < Power < Up slope1 < Up slope2 < Down slope < L4 < W arm up < Auto
cruise < 3rd start < HOT
Oil temperature compensation
control If the ATF temperature exceeds 130
°C (266 °F), the TCM selects the HOT mode
shift pattern for lock-up, thus preventing the oil temperature from rising. (The HOT
mode is released, if the ATF temperature is less than 115 °C /239 °F.)
3rd start mode control By selecting 3rd start mode, the vehicle starting can be controls smoothly on low
frictional road like a snowy or muddy.
1. Enable condition a) The gear select position is "D" only.
b) Vehicle speed is less than 11km/h (7mph).
c) Transmission oil temperature is less than 120 °C (248 °F).
d) Accelerator opening is less than 8%.
e) Except 3rd start mode.
2. Disable condition a) Turning off the 3rd start mode switch
b) Shifting select position to "3", "2", or "L"(3rd start mode is not canceled b
y
selecting "N", "R", or "P")
c) Ignition key is turned off.
d) Vehicle speed is more than 35km/h (22mph).
L4 mode control The TCM detects whether the transfer is engaged in high or low based on L4 switch
signal, and selects the "Shift-map".
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ISUZU KB P190 2007
TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-13
Item Description
Reverse lock out control If the select lever is moved to "R" position during forward driving, the TCM prohibits
reverse driving by turn off the S1 and turn on the S2 for prevention of danger and
protection of the automatic transmission.
1. Enable condition a) Vehicle speed is more than 11km/h (7mph).
2. Disable condition a) Vehicle speed is less than 9km/h (6mph).
b) W hen except "R" position is detected.
Auto cruise mode control If the auto cruise control can’t keep the setting speed like a uphill driving, the TCM selects the auto cruise mode shift pattern for downshifting, thus keeping the vehicle
speed.
W arm-up mode control TCM selects the warm-up mode shift pattern in engine cold condition for improvement of drivability and facilitation of warm-up.
Squat control W hen the TCM detects N→D garage shift, the TCM controls 1-3-1 shift by setting
timer, in order to improve the shift feel at N →D.
Coast down control The TCM switches to the coast down control at the coasting, in order to reduce the
roughness of shifting.
Uphill control W hen the TCM detected uphill, the TCM automatically switches to the uphill mode
in two-stage in proportion to inclination pitch to prevent the busy shifting and to
obtain an enough torque.
Downhill control W hen the TCM detected downhill, the TCM automatically switches to the downhill
mode, and shifts to the 3rd or keeps in the 3rd in order to prevent the vehicle
acceleration. Then, the brake load is reduced by a moderate engine brake and fuel
consumption is improved by the fuel cut.
Line pressure control The TCM controls the impressed current of the pressure control solenoid based on the throttle opening, and regulates suitable throttle pressure.
Engine truque management
control The TCM controls engine torque for improvement of shift quality or durability under
the following conditions.
• Upshift and downshift
• Garageshift
Indicate driving mode function The TCM indicates the following driving mode on instrument panel.
• Power mode
• 3rd start mode
Indicate oil temperature
warning function If the transmission oil temperature sensor senses that transmission oil temperature
is greater than 146 °C (295 °F) , the TCM turns on ATF warning lamp. (The warning
lamp is turned off, if oil temperature is less than 126 °C/ 259 °F .)
Fail-safe function W hen trouble occurs to vehicle sensor and each solenoid, TCM automatically exerts
fail-safe control not to spoil driveability.
• This control is exerted when sensor or actuator is in trouble, while TCM works
normally.
• The "CHECK TRANS" light flashes to alert the driver, and the transmission
must be manually shifted as follows.
Select lever position Gear position
D 4 (Fourth)
3 4 (Fourth)
2 3 (Third)
L 3 (Third)
R Reverse
Shift are firmer to prevent clutch slip and consequent wear. The fault should be
corrected as soon as possible.
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ISUZU KB P190 2007
7A2-22 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Once the test vehicle has been identified an
“Application Menu” screen appears. Please select the
appropriate application.
The following table shows, which functions are used fo
r
the available equipment versions.
F0: Diagnostic Trouble Codes
F0: Read DTC Information
F1: Clear DTC Information
F1: Data Display
F2: Snapshot
F3: Actuator Test
F0: Solenoid 2-3 Test
F1: Solenoid 1-2/3-4 Test
F2: Pressure Control Solenoid (PCS)
F3: TCC Solenoid Test
F4: 3rd Start Lamp Test
F5: Power Lamp Test
F6: AT Oil Temperature Lamp Test
F7: Check Light Test
F4: Additional Functions
F0: Read ECU Identification
F5: Programming
F0: Program Vehicle Identification No.
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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-23
Diagnostic Trouble Codes
The purpose of the “Diagnostic Trouble Codes” mode is
to display stored TCM trouble codes.
W hen “Diagnostic Trouble Codes” is selected an
“Application Menu” screen appears.
Read DTC Information
W hen “Read DTC Information” is selected, an
“Application Menu” appears with a list of DTC
information function keys addressing DTC specifics and
their origins.
Function key selections may vary for particular vehicle
and/or system.
Requested emission-related DTCs
Clear DTC Information
The purpose of the “Clear DTC Information” mode is to
command the clearing of stored TCM trouble codes.
W hen “Clear DTC Information” is selected, a “Clea
r
DTC Information”, warning screen appears. This screen
informs you that by cleaning DTC's, “all stored DTC
information in controller will be erased”.
Do you want to clear DTC's (Yes/No).
Press either the Yes or No key when answering.
After clearing codes, confirm system operation by test-
driving the vehicle.
Allow the vehicle to shift through all four forward gears
in a manner which attempts to repeat the failure
condition.
NOTE: W hen the trouble has not been repaired and
the trouble code cannot be erased, check the vehicle
again.
Data Display
The purpose of the “Data Display” mode is to
continuously monitor data parameters.
The current actual values of all important sensors and
signals in the system are displayed through F1 mode.
W hen “Data Display” is selected an “Application Menu”
appears. “Transmission Data Display”.
See “Transmission Data” on next page.
Snapshot
W hen “Snapshot” is selected an “Application Menu”
appears.
W hen “Transmission Snapshot” application is selected
from the “Application Menu”, a “Snapshot Menu”
appears, displaying several options. “Snapshot” options
may vary from one system to another.
“Snapshot” allows a recording of all vehicle parameters.
There parameters may then be replayed at a future
point in time.
This action allows you to focus on making the condition
occur, rather than trying to view all of the data in
anticipation of the fault. The snapshot will collect
parameter information around a trigger point that you
select.
W hen a snapshot is taken, it is recorded onto the
PCMCIA memory card. W hen the Tech 2 is powered
down. Snapshots are not lost.
Actuator Test
The purpose of “Actuator Test” mode is to check fo
r
correct operation of electronic system actuators.
Solenoid 2-3 Test, Solenoid 1-2/3-4 and Test TCC
Solenoid Test
You can operate the solenoids by pressing the “ON”
and “OFF” buttons.
Preconditions: P–N position, no vehicle speed, no
engine speed
Pressure Control Solenoid (PCS)
You can set desired PCS Current using the “ON” and
“OFF” button. The PCS Data informs about PCS
Current, Pressure and Duty Cycle.
Preconditions: P–N position, no engine speed, no
vehicle speed
3rd Start Lamp Test, Power Lamp Test, AT Oil
Temperature Lamp Test and Check Light Test
You can operate the lamps by pressing the “ON” and
“OFF” buttons.
Preconditions: none
NOTE: Freeze Frame
Freeze Frame is an element of the Diagnostic
Management System which stores various vehicle
information at the moment an emission-related fault
is stored in memory and when the Check Trans
Lamp is commanded on. These data can help to
identity the cause of a fault. Refer to Storing An
d
Erasing Freeze Frame Data for more detaile
d
information.
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ISUZU KB P190 2007
7A2-24 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
TRANSMISSION DATA
Scan Tool Parameter Units Displayed Typical Data Value at Engine Idle
Operating Conditions: Engine idling/ Engine coolant temperature is between 75 to 85 °C(167 to 185 °F)/
Accelerator pedal is constant/ Neutral or Park/ Accessories OFF/ Vehicle located at sea level
Engine Coolant temperature °C/ °F 75 to 85°C (167 to 185 °F)
Engine Speed RPM 700
Vehicle Speed Km/h / MPH 0
Ignition Voltage V 13.6
Accelerator Pedal Position Signal % 0
Throttle Position % 0
Accelerator Pedal Position Signal
During Cruise Control % 0
Cruise Control
Inactive / Active Inactive
Cruise Control OD Cancel Request ON / OFF OFF
Engine W arm Up Cycle Achieved FALSE / TRUE FALSE
Transmission Shift in Progress Inactive / Active Inactive
Garage Shift Control Inactive / Active Inactive
MIL Request Command ON / OFF OFF
Transmission Check Light ON / OFF OFF
Transmission Oil Temperature Lamp ON / OFF OFF
Power Drive Lamp ON / OFF OFF
3rd Start Lamp ON / OFF OFF
Transmission Fluid Temperature
°C/ °F 70 to 80°C (158 to 176 °F)
AT Input Speed RPM 625
AT Output Speed RPM 0
Transmission Range Park / Reverse /
Neutral / Drive 4 / Drive 3 / Drive 2 / Drive 1 Park
TR Switch P
ON / OFF ON
TR Switch R ON / OFF OFF
TR Switch N ON / OFF OFF
TR Switch D ON / OFF OFF
TR Switch 3 ON / OFF OFF
TR Switch 2 ON / OFF OFF
TR Switch L ON / OFF OFF
Diagnostic Switch Open / Close Open
Brake Pedal Switch ON / OFF OFF
Power Drive Switch ON / OFF OFF
3rd Start Switch ON / OFF OFF
4 W heel Drive Low ON / OFF OFF
Shift Solenoid 1 Command ON / OFF ON
Shift Solenoid 2 Command ON / OFF OFF
TCC Solenoid Engaged / Disengaged Disengaged
Downhill Mode Inactive / Active Inactive
Active Shift Mode Normal Mode /
Power Mode /
3rd Gear Start /
Transfer 4L MODE Hot 1 / Hot 2 /
UPHILL MODE 1 /
UPHILL MODE 2 / Cruise MODE /
W arm Up MODE Normal Mode
Estimated Gear Ratio
:1 7.97 : 1
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ISUZU KB P190 2007
7A2-38 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
TCM Diagnostic Trouble Codes
The following table lists the diagnostic trouble codes supported by this vehicle application. If any DTCs not listed here
are displayed by a scan tool, the scan tool data may be faulty; notify the scan tool manufacture of any DTCs displayed
that are not included in the following table.
DTC Type
DTC No. Flash
Code DTC NAME
EURO 4Except
EURO 4
P0562 72 System Voltage Error (Low) E E
P0563 73 System Voltage Error (High) E E
P0602 63 Transmission Control Module (TCM) Programming Error E E
P0707 17 Transmission Range Sensor Circuit Open B D
P0708 17 Transmission Range Sensor Circuit Short B D
P0712 15 Transmission Oil Temperature Circuit Short
B D
P0713 16 Transmission Oil Temperature Circuit Open
B D
P0717 14 Input Speed Sensor Signal Error
B D
P0722 11 Output Speed Sensor Signal Error
B D
P0741 43 Torque Converter Clutch Stuck “OFF”
B F
P0742 53 Torque Converter Clutch Stuck “ON”
B F
P0746 45 Pressure Control Solenoid F/B Stuck
B D
P0751 41 Shift Solenoid S1 Stuck “OFF” B D
P0752 51 Shift Solenoid S1 Stuck “ON” B F
P0756 42 Shift Solenoid S2 Stuck “OFF” B F
P0757 52 Shift Solenoid S2 Stuck “ON” B F
P0962 35 Pressure Control Solenoid Circuit Open or GND Short B F
P0963 35 Pressure Control Solenoid Circuit Ignition Short B D
P0973 31 Shift Solenoid S1 Circuit GND Short B D
P0974 31 Shift Solenoid S1 Circuit Open or Ignition Short B D
P0976 32 Shift Solenoid S2 Circuit GND Short B D
P0977 32 Shift Solenoid S2 Circuit Open or Ignition Short B D
P1790 61 Transmission Control Module (TCM) ROM Checksum Error B D
P1791 62 Transmission Control Module (TCM) RAM Error B D
P2769 33 Torque Converter Clutch Circuit GND Short B D
P2770 33 Torque Converter Clutch Circuit Open or Ignition Short B D
P2773 75 Transfer 4L Switch Circuit GND Short B D
P2774 75 Transfer 4L Switch Circuit Open or Ignition Short B D
U2104 65 CAN BUS OFF
A C
U2105 67 Lost of Communication with ECM A C
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ISUZU KB P190 2007
7A2-46 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
(2) Not emergency mode.
(3) All of the following conditions are met. • Device Control is not operating.
• Disable Normal Communication service is
receiving enable.
• DTC Clear is not operating.
Condition For Setting The DTC
DTC P0707
All of the following conditions are met for 30 seconds or
more continuously.
• All of the switches are “OFF”.
• Output revolution is more than 30 km/h (19 mph).
• Output revolution sensor is not detecting failure o
r
not deciding failure.
• The engine revolution is more than 1500 rpm.
DTC P0708
The following condition is met at 10 seconds
continuously.
• 2 switches or more are “ON” at the same time.
Action Taken When The DTC Sets
• No 3rd start mode.
• No slope control.
• No coast control.
• No output revolution sensor failure detection.
• No input revolution sensor failure detection.
• Keep oil temperature sensor OPEN failure detection accumulated timer.
• No T/F HI-Low SW failure detection.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• No engine torque reduction at stall.
• Regard as D position. (DTC P0707)
• There is a priority in order of D, 3, 2, L, R, N, and P.
(DTC P0708)
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check neutral start switch for proper mounting and adjustment. (Refer to section 7A4 Components (1)
neutral start switch)
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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-49
DTC P0712 (Flash Code 15)
RTW 77AMF000501
Circuit Description
The oil temperature sensor is a thermistor sensor that is
installed in the transmission case and converts
temperature changes into continuous electric signals,
then outputs them to the Transmission Control Module
(TCM). W hen the ATF temperature is low, the
resistance of the sensor (thermistor) goes up, so that
the voltage of the TCM signal becomes high.
As the ATF is gradually warmed, the resistance of the
sensor goes down and the voltage becomes low. At the
normal operating ATF temperature (80 °C/176 °F) of the
transmission, the voltage of the TCM is about 3.7V.
Condition For Running the DTC
(1) All of the following conditions are met for 2
seconds or more continuously.
• The supply voltage is more than 10.2 volts and less than 15.5 volts.
• DTC U2104 is not detecting failure or not deciding failure.
• DTC U2105 is not detecting failure or not deciding failure.
• Engine revolution signal is not detecting failure
or not deciding failure.
• The engine revolution is more than 550rpm.
(2) Not Emergency mode
(3) All of the following conditions are met. • Device Control is not operating.
• Disable Normal Communication is receiving enable.
• DTC Clear is not operating.
Condition for setting the DTC
• The TCM detects following condition for 5 minutes continuously.
• Oil temperature is less than 220 °C (428 °F).
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ISUZU KB P190 2007