2007 ISUZU KB P190 check engine

Engine Control System (4JH1) 6E-93
DTC P0115 (Symptom Code 2) (Flash Code 14)
Circuit Description
The engine coolant temperature (ECT) sensor is
installed to the thermostat housing. The ECT sensor is
a variable resistor. The ECT sensor has a signal circuit
and a low reference circuit. The ECT sensor measures
the temperature of the engine coolant. The engine
control module (ECM) supplies 5 volts to the ECT signal
circuit and a ground for the ECT low reference circuit.
W hen the ECT sensor is cold, the sensor resistance is
high. W hen the engine coolant temperature increases,
the sensor resistance decreases. W ith high senso
r
resistance, the ECM detects a high voltage on the ECT
signal circuit. W ith lower sensor resistance, the ECM
detects a lower voltage on the ECT signal circuit. If the
ECM detects an excessively low ECT signal voltage,
this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC
• The ECM detects that the ECT sensor signal
voltage is less than 0.3 volts for 3 seconds.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM uses an ECT substitution of fuel
temperature for engine control.

•
The ECM uses an ECT substitution of 60 °C
(120 °F) for injection timing control.
• The ECM uses an ECT substitution -15 °C (5 °F) fo
r
glow control.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
•
After starting the engine, the ECT should rise
steadily to about 80°C – 85°C (176°F – 185°F)
then stabilize when the thermostat opens.
• Use the Temperature vs. Resistance table to test
the ECT sensor at various temperature levels to
evaluate the possibility of a skewed sensor.
A
skewed sensor could result in poor driveabilit
y
concerns.

DTC P0115 (Symptom Code 2) (Flash Code 14)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn ON the ignition, with the engine OFF.
3. Observe the Engine Coolant Temperature (ECT) parameter with the scan tool.
Is the ECT parameter more than the specified value? 135°C (275°F)
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Disconnect the ECT sensor harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Observe the Coolant Temperature parameter with the scan tool.
Is the ECT parameter less than the specified value? -35°C (-31°F)
Go to Step 5 Go to Step 4
4 1. Test the signal circuit between the engine control module (ECM) (pin 89 of C-57 connector) and
the ECT sensor (pin 1 of E-41 connector) for the
following conditions: • A short to ground
• A short to the low reference circuit
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 8 Go to Step 6

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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-95
DTC P0180 (Symptom Code B) (Flash Code 15)
Circuit Description
The fuel temperature (FT) sensor is internal to the fuel
injection pump control unit (PCU). It detects fuel
temperature in the fuel injection pump. The engine
control module (ECM) and PCU communicates with
each other over the controller area network (CAN) link.
If the PCU internal FT sensor output is an excessivel
y
high or low, this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC
• The PCU internal FT sensor output is lower than -
40°C (-40°F) for 3 seconds or higher than 150°C
(302°F) for 3 seconds.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
•
The ECM uses a default FT substitution for engine
control.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• FT sensor is internal to the PCU and it is part o
f
the fuel injection pump assembly.

DTC P0180 (Symptom Code B) (Flash Code 15)


Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 3 Go to Step 4
3 Important: The fuel injection pump must be timed to
the engine.
Replace the fuel injection pump. Refer to Fuel
Injection Pump Replacement in engine mechanical
section. (Fuel temperature (FT) sensor is internal to
the fuel injection pump control unit (PCU) and it is
part of the fuel injection pump assembly.)
Did you complete the replacement? 

Go to Step 4 
4 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with the scan tool.
Did the DTC fail this ignition? 

Go to Step 3 Go to Step 5
5 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed?  Go to Diagnostic
Trouble Code (DTC) List System OK


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ISUZU KB P190 2007

6E-96 Engine Control System (4JH1)
DTC P0215 (Symptom Code A) (Flash Code 52)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The fuel injection solenoid valve is installed to the fuel
injection pump rear side. The fuel injection event is
determined by this solenoid ON/OFF command. The
fuel injection solenoid valve cuts the fuel when the
engine shutoff (ESO) solenoid valve is commanded
shutoff from the PCU. (The fuel injection solenoid valve
and engine shutoff (ESO) solenoid valve is same part. It
calls ESO solenoid valve when fuel is shutoff.) W hen
the ignition switch is turned OFF or commanded from
fail-safe action, the ESO solenoid valve is commanded
shutoff to stop the engine running. If the ECM detects
that the engine is continuously run after the ignition
switch is OFF, this DTC will set.
Condition for Running the DTC
• The ignition switch is OFF.
• The engine speed is lower than 1500 RPM.
• The vehicle speed is lower than 1.5 km/h (1 MPH).
Condition for Setting the DTC
•
After the condition for running this DTC for 2
seconds, the engine speed is higher than 200
RPM when the ESO solenoid valve is commanded
shutoff from the CPU. This indicates the PCU
reacts to the command from the ECM but ESO
solenoid valve does not react to the command
from the PCU and fuel cannot shutoff.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) at next ignition cycle.
• The ECM cuts fuel injection.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• Fuel injection solenoid valve is internal to the fuel
injection pump assembly.
• PCU is part of the fuel injection pump assembly.

DTC P0215 (Symptom Code A) (Flash Code 52)


Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle for 30 seconds.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
5. Turn OFF the engine.
Does the DTC fail this ignition before the engine
control module (ECM) turned OFF? 

Go to Step 3 Go to Step 4
3 Important: The fuel injection pump must be timed to
the engine.
Replace the fuel injection pump. Refer to Fuel
Injection Pump Replacement in engine mechanical
section.
Did you complete the replacement? 

Go to Step 4 

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ISUZU KB P190 2007

6E-98 Engine Control System (4JH1)
DTC P0215 (Symptom Code B) (Flash Code 52)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The fuel injection solenoid valve is installed to the fuel
injection pump rear side. The fuel injection event is
determined by this solenoid ON/OFF command. The
fuel injection solenoid valve cuts the fuel when the
engine shutoff (ESO) solenoid valve is commanded
shutoff from the PCU. (The fuel injection solenoid valve
and engine shutoff (ESO) solenoid valve is same part. It
calls ESO solenoid valve when fuel is shutoff.) W hen
the ignition switch is turned OFF or commanded from
fail-safe action, the ESO solenoid valve is commanded
shutoff to stop the engine running. If the PCU detects
that the ESO solenoid valve control circuit voltage level
from the ECM to PCU is high, this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC
• The PCU detects high voltage condition on the
ESO solenoid valve control circuit for longer than 1
second when the ECM does not command shutoff.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• Fuel injection solenoid valve is internal to the fuel
injection pump assembly.
• PCU is part of the fuel injection pump assembly.
• If this DTC is present, engine will not start.

DTC P0215 (Symptom Code B) (Flash Code 52)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views


Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine. If the engine does not start, crank over the engine.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Disconnect the fuel injection pump control unit (PCU) harness connector.
3. Connect a test lamp between the engine shutoff (ESO) solenoid valve control signal circuit (pin 5
of E-6 connector) and a known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate? 

Go to Step 5 Go to Step 4

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ISUZU KB P190 2007

6E-100 Engine Control System (4JH1)
DTC P0215 (Symptom Code C) (Flash Code 52)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The fuel injection solenoid valve is installed to the fuel
injection pump rear side. The fuel injection event is
determined by this solenoid ON/OFF command. The
fuel injection solenoid valve cuts the fuel when the
engine shutoff (ESO) solenoid valve is commanded
shutoff from the PCU. (The fuel injection solenoid valve
and engine shutoff (ESO) solenoid valve is same part. It
calls ESO solenoid valve when fuel is shutoff.) W hen
the ignition switch is turned OFF or commanded from
fail-safe action, the ESO solenoid valve is commanded
shutoff to stop the engine running. If the ECM detects
that the engine is continuously run after the ignition
switch is OFF, this DTC will set.
Condition for Running the DTC
• The ignition switch is OFF.
• The engine speed is lower than 1500 RPM.
• The vehicle speed is lower than 1.5 km/h (1 MPH).
Condition for Setting the DTC
• The engine speed is higher than 200 RPM within 2
seconds after the condition for running the DTC
are met. This indicates the PCU does not react to
the command from the ECM and fuel cannot
shutoff.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM cuts fuel injection.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• Fuel injection solenoid valve is internal to the fuel
injection pump assembly.
• PCU is part of the fuel injection pump assembly.

DTC P0215 (Symptom Code C) (Flash Code 52)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views


Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle for 30 seconds.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
5. Turn OFF the engine.
Does the DTC fail this ignition before the engine
control module (ECM) turns OFF? 

Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Disconnect the fuel injection pump control unit (PCU) harness connector.
3. Connect a test lamp between the engine shutoff (ESO) solenoid valve control signal circuit (pin 5
of E-6 connector) and battery voltage.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate? 

Go to Step 5 Go to Step 4

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ISUZU KB P190 2007

6E-102 Engine Control System (4JH1)
DTC P0215 (Symptom Code D) (Flash Code 52)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The ECM monitors CAN operational status by expecting
a constant flow of messages from the PCU. If the ECM
detects that the internal CAN controller does not Bus
OFF when the ignition switch is OFF, this DTC will set.

Condition for Running the DTC
• The ignition switch is OFF.
Condition for Setting the DTC
• The ECM detects internal CAN controller does not
Bus OFF mode.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• CAN controller is internal to the ECM.

DTC P0215 (Symptom Code D) (Flash Code 52)

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle for 30 seconds.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
5. Turn OFF the engine.
Does the DTC fail this ignition before the engine
control module (ECM) turns OFF? 

Go to Step 3 Go to Step 4
3 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement? 

Go to Step 4 
4 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle for 30 seconds.
4. Monitor the DTC Information with the scan tool.
5. Turn OFF the engine.
Does the DTC fail this ignition before the ECM turns
OFF? 

Go to Step 3 Go to Step 5
5 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed?  Go to Diagnostic
Trouble Code (DTC) List System OK



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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-103
DTC P0216 (Symptom Code A, B) (Flash Code 54)
Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The timing device changes the optimum injection
timing against various engine conditions. The
pressure of the fuel fed from the feed pump is
adjusted and it acts to the timing plunger by TCV
controlled fuel pressure. (
The TCV is installed to the
fuel injection pump rear side and it is controlled by dut
y
ratio cycle from the PCU.) The timing plunger is
connected to the cam ring by a ball pin. Axial
movement of the timing plunger is transferred to the
cam ring in the form of rotational movement.
Movement to the right of the timing plunge
r
advances injection timing.
If the PCU detects an
excessive difference between actual and desired fuel
injection timing, this DTC will set.
Condition for Running the DTC
Symptom Code A
• The engine speed is higher than 700 RPM.
• The fuel injection quantity is higher than 4 mg/strk.
Symptom Code B
• The engine speed is higher than 2014 RPM.
Condition for Setting the DTC
Symptom Code A
• The PCU monitored actual fuel injection timing is
advanced more than desired by 3°CA for longe
r
than 12 seconds or retarded more than desired by
6°CA for longer than 12 seconds.
Symptom Code B
• The PCU monitored actual fuel injection timing is
oscillated higher than desired by 5.2°CA.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM limits fuel injection quantity.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• The fuel injection pump installation with incorrect
mechanical timing may set this DTC.
• This DTC most likely indicate loss fuel pressure by
restricted fuel line. Inspect the fuel line restriction
between the fuel injection pump and fuel tank.
• The fuel system from the fuel tank(s) to the fuel
injection pump is under a slight vacuum with the
engine running. As a result, air can enter the fuel
system if these connections are not tight or if there
is a crack in one of the fuel hoses. Air in the fuel
system will cause fuel injection pump internal
pressure fluctuations especially at high engine
speed and load, which may set this DTC.
• Improper fuel will cause this DTC to set. Inspect
fuel waxing or icing that is caused by an incorrect
fuel type used in winter season or water intrusion
in the fuel system.
• Contaminated fuel will cause this DTC to set.
Inspect the pipe connector fixing bolt (eye bolt) on
the fuel injection pump suction side.
Important:
If the fuel tank is empty or near empty, air might be
allowed to go into the fuel system. W ith air in the fuel
system, smooth flow of fuel into the fuel injection pump
is interrupted and this DTC may set. Perform bleeding
of fuel system after refilling. Refer to air bleeding
procedure in fuel system section.

DTC P0216 (Symptom Code A, B) (Flash Code 54)

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls

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ISUZU KB P190 2007

6E-104 Engine Control System (4JH1)
Step Action Value(s) Yes No
2 1. Install the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine and let idle for 30 seconds.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Is DTC P0335 (Symptom Code B or D), P1335
(Symptom Code A) or P1345 (Symptom Code A)
set? 

Go to Applicable DTC Go to Step 3
3 1. Turn OFF the engine. 2. Place the transmission in park or neutral (P or N) and set the park brake.
3. Start the engine and let engine idle for 30 seconds while observing the Actual Injection
Timing parameter with the scan tool.
4. Accelerate the engine and keep the constant engine speed around 2000 RPM while observing
the Actual Injection Timing parameter with the
scan tool.
5. Accelerate the engine and keep the constant engine speed around 3000 RPM while observing
the Actual Injection Timing parameter with the
scan tool.
Does the Actual Injection Timing parameter follow
the Desired Injection Timing within 2°CA on each
engine speed? 

Go to Diagnostic Aids Go to Step 4
4 1. Turn OFF the ignition. 2. Check the fuel system line connections between the fuel tank and the fuel injection pump for
tightness and all fuel hoses for cuts, cracks and
for the use of proper clamps.
Notice: The fuel system from the fuel tank(s) to the
fuel injection pump is under a slight vacuum with the
engine running. As a result, air can enter the fuel
system if these connections are not tight. Air in the
fuel system will cause fuel injection pump internal
pressure fluctuations especially at high engine
speed and load, which may set this DTC.
3. Pump the priming pump on the fuel filter until it becomes firm. If there is a leak on the suction
side of the fuel system between the priming
pump and the fuel injection pump, the priming
pump will not build up sufficient firmness and fuel
leakage may occur.
4. Repair or replace as necessary.
Did you find and correct the condition? 

Go to Step 9 Go to Step 5

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ISUZU KB P190 2007