Powertrain Interface Module – V6 Page 6E1–66
Step Action Yes No
9
Test for high resistance, open circuit, a short to ground of the relevant
circuits from the PIM to the instrument cluster. Refer to 6 W iring
Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 16 Go to step 10
10
Turn the ignition to the ON position, test for a short to voltage of the
relevant circuits from the PIM to the instrument cluster. Refer to 6
W iring Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 16 Go to Step 11
11
Disconnect the PIM.
Test for a short to voltage of the relevant circuits from the PIM to the
instrument cluster.
W as any fault found and rectified? Go to Step 13 Go to Step 12
12 Disconnect the instrument cluster.
Test for a short to voltage of the relevant circuits from the PIM to the
instrument cluster.
W as any fault found and rectified? Go to Step 16 Go to Step 14
13 Replace the PIM.
Has the repair been completed? Go to Step 16 —
14 Test the following instrument cluster circuits for a high resistance,
open circuit or short to ground fault condition:
• all 12 V battery supply circuits
• all instrument cluster ground connections
W as any fault found and rectified? Go to Step 16 Go to Step 15
15 Replace the instrument cluster.
Has the repair been completed? Go to Step 16 —
16 Turn the Ignition to the ON position, observe if all warning indicators
illuminate during the Instrument Cluster start up sequence.
Do all indicators function correctly? System serviceable Go to step 3
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Powertrain Interface Module – V6 Page 6E1–67
10.3 Tachometer Diagnostics
Circuit Description
The powertrain interface module (PIM) receives the tachomer signal from the engine control module (ECM), it is then
sent to the instrument cluster by the PIM via a hard wired connection to drive the tachometer which displays the engine
RPM. Some of these components do not set a DTC, in the event of a component failure. The following diagnostic
procedures are devised to assist in these cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• ECM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step uses the instrument cluster self test to check the function of the tachometer.
3 This step uses Tech 2 to drive the tachometer.
6 This step tests for tachometer drive frequency.
10 This step tests the in-vehicle function of the tachometer.
Tachometer Diagnostic Table
Step Action Yes No
1
Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
Additional
Information
2 Test the function of the tachometer using the instrument cluster self
diagnostic test procedure, refer to 8A Electrical Body and Chassis.
Does the tachometer display 3000 RPM? Go to Step 3 Go to Step 7
3 1 Using Tech 2 select,
Body / PIM / Miscellaneous Tests / Gauge Control Tests /
Tachometer.
2 Using the Tech 2 soft keys step the tacho through different RPM ranges.
Does the tachometer respond to the Tech 2 commands? Go to Step 5 Go to Step 4
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Powertrain Interface Module – V6 Page 6E1–68
4
Test for high resistance, open circuit, a short to ground of the relevant
circuits from the PIM to the instrument cluster. Refer to 6 W iring
Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 10 Go to Step 5
5
Turn the ignition to the ON position, test for a short to voltage of the
relevant circuits from the PIM to the instrument cluster. Refer to 6
W iring Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 10 Go to Step 6
6
Measure the frequency at the tachometer signal output from the ECM,
refer to 8A Electrical Body and Chassis.
Is the tachometer frequency present? Go to Step 7 Refer to
6C1-2 Engine Management
Diagnostics
7 Replace the PIM.
Has the repair been completed? Go to Step 10 —
8 Test the following instrument cluster circuits for a high resistance,
open circuit or short to ground fault condition:
• all 12 V battery supply circuits
• all instrument cluster ground connections
W as any fault found and rectified? Go to Step 10 Go to Step 9
9 Replace the instrument cluster.
Has the repair been completed? Go to Step 10 —
10 Start the vehicles engine.
Does the tachometer function normally? System OK Go to Step 2
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Powertrain Interface Module – V6 Page 6E1–69
10.4 Temperature Gauge Diagnostics
Circuit Description
The powertrain interface module (PIM) receives engine temperature status via the GM Lan serial data bus from the
engine control module (ECM) it is then sent to the instrument cluster by the PIM via a hard wired connection to drive the
temperature gauge to the appropriate position. Some of these components do not set a DTC, in the event of a
component failure. The following diagnostic procedures are devised to assist in these cases.
Additional Information
• Refer to 7.2 Diagnostic System Check to monitor DTC’s.
• Refer to 8A Electrical Body and Chassis for the following information:
• ECM wiring diagram.
• Refer to 6 W iring Diagram and Connector Chart for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent faults, refer to Intermittent Fault Conditions.
• Check for an intermittent fault in the wiring harness or connectors, if a fault cannot be found the system is
serviceable.
Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical - Body
and Chassis for information on electrical fault diagnosis.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
1 This step tests for DTC’s in the overall system.
2 This step uses the instrument cluster self test to check the function of the temperature gauge.
3 This step uses Tech 2 to drive the temperature gauge.
6 This step tests for set DTC’s in the ECM.
11 This step tests the in-vehicle function of the temperature gauge.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Powertrain Interface Module – V6 Page 6E1–70
Temperature Gauge Diagnostic Table
Step Action Yes No
1
Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
Additional
Information
2 Test the function of the temperature gauge using the instrument
cluster self diagnostic test procedure, refer to 8A Electrical Body and
Chassis.
Does the temperature gauge display a mid point reading on the dial? Go to Step 3 Go to Step 9
3
1 Using Tech 2 select,
Body / PIM / Miscellaneous Tests / Gauge Control Tests /
Temperature Gauge.
2 Using the Tech 2 soft keys step the temperature gauge through the different ranges.
Does the temperature gauge respond to the Tech 2 commands? Go to Step 6 Go to Step 4
4 Test for high resistance, open circuit, a short to ground of the relevant
circuits from the PIM to the instrument cluster. Refer to 6 W iring
Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 11 Go to Step 5
5 Turn the ignition to the ON position, test for a short to voltage of the
relevant circuits from the PIM to the instrument cluster. Refer to 6
W iring Diagram and Connector Chart.
W as any fault found and rectified? Go to Step 11 Go to Step 6
6
Using Tech 2 select,
Body / ECM / Diagnostic Trouble Codes.
Are any DTC’s set that will effect the operation of the temperature
gauge? Go to Step 7 Go to Step 8
7 W as any fault found and rectified? Go to Step 11 —
8 Replace the PIM.
Has the repair been completed? Go to Step 11 —
9 Test the following instrument cluster circuits for a high resistance,
open circuit or short to ground fault condition:
• all 12 V battery supply circuits
• all instrument cluster ground connections
W as any fault found and rectified? Go to Step 11 Go to Step 10
10 Replace the instrument cluster.
Has the repair been completed? Go to Step 11 —
11 Start the vehicles engine.
Does the temperature gauge function normally? System OK Go to Step 2
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–33
DTC Type Description Diagnostic Table
P1816 B Transmission Fluid Pressure (TFP) Valve Position Switch
Indicates Park/Neutral (P/N) with Drive Ratio 4.32 DTC P1810, P1815 and
P1816 – Transmission Fluid Pressure
Position Switch
P2763 B Torque Converter Clutch (TCC) Pressure Control (PC)
Solenoid Control Circuit High Voltage 4.33 DTC P2763 – Torque
Converter Clutch Pressure Control
Solenoid Control Circuit High Voltage
P2764 B Torque Converter Clutch (TCC) Pressure Control (PC)
Solenoid Control Circuit Low Voltage 4.34 DTC P2764 – Torque
Converter Clutch Pressure Control
Solenoid Control Circuit Low Voltage
P2769 B Torque Converter Clutch (TCC) Enable Solenoid Control
Circuit Low Voltage 4.35 DTC P2769 – Torque
Converter Clutch Enable Solenoid
Control Circuit Low Voltage
P2770 B Torque Converter Clutch (TCC) Enable Solenoid Control
Circuit High Voltage 4.36 DTC P2770 – Torque
Converter Clutch Enable Solenoid
Control Circuit High Voltage
U0073 B ECM CAN Bus Error
4.37 DTC U0073 and U0100 –
CAN-Bus No Communication With
ECM (Engine Control Module)
U0100 B ECM CAN Bus Error
4.37 DTC U0073 and U0100 –
CAN-Bus No Communication With
ECM (Engine Control Module)
4.9 DTC P0218 – Transmission Fluid Overtemperature
DTC Description
This diagnostic procedure supports DTC P0218 Transmission Fluid Overtemperature.
Circuit Description
The flow of transmission fluid starts in the bottom pan and is drawn through the filter, control valve body assembly,
transmission case and into the oil pump assembly. The oil pump assembly pressurises the fluid and directs it to the
pressure regulator valve where it becomes the main supply of fluid to the various components and hydraulic circuits in
the transmission. Hot fluid exiting the torque converter flows through the converter clutch apply valve and into the
transmission cooler lines, to the oil cooler located in the vehicle radiator, and auxiliary cooler if equipped. From the cooler ,
fluid returns to cool and lubricate the front of the transmission. In forward drive ranges, D4 fluid from the manual valve is
routed through an orificed cup plug in the rear of the transmission case to feed the rear lube fluid circuit.
When the transmission control module (TCM) detects a high transmission fluid temperature (TFT) for a long period of
time, DTC P0218 sets. DTC P0218 is a type C DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• No DTCs P0711, P0712 or P0713.
• The ignition switch is on for 5 seconds.
Conditions for Setting the DTC
The TFT is greater than 130°C for 600 seconds (10 minutes).
Action Taken When the DTC Sets
•
The TCM does not request the ECM to illuminate the MIL.
• The TCM freezes transmission adapt functions.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–36
When the TCM detects low voltage, DTC P0562 sets. DTC P0562 is a type C DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
The engine speed is greater than 1,200 r.p.m.
Conditions for Setting the DTC
The TCM detects system voltage less than 11 V for 10 seconds.
Action Taken When the DTC Sets
• The TCM does not request the engine control module (ECM) to illuminate the MIL.
• The TCM records the operating conditions when the conditions for setting the DTC are met. The TCM records this
information as a Failure Record.
• The TCM stores DTC P0562 in TCM history.
Conditions for Clearing the DTC
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• Tech 2 can clear the DTC.
Diagnostic Aids
• Observe the instrument cluster’s multi-function display messaging that would indicate the electrical system requires
service.
• Inspect for the following conditions:
• Loose or damaged terminals at the generator, and
• Loose or worn generator drive belt.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
3 The alternator warning indicator will illuminate if there is a problem with the charging system of the vehicle.
4 Checks the charging system voltage with a nominal load.
5 Checks if the ignition voltage measurement reported by the TCM is within acceptable parameters.
7 Checks if there is battery voltage supplied to the TCM.
8 Checks if there is battery voltage supplied through the ignition circuit to the TCM.
9 Checks the ground circuits of the TCM.
DTC P0562 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic
System Check
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–38
Step Action Yes No
8 1 Using a multimeter set to measure voltage, probe between
connector C-96 pin 31 and a known ground.
2 Turn on the ignition, with the engine off.
Does the multimeter display battery voltage? Go to Step 9 Check measured
circuits for an open, high resistance or short to ground
Repair or replace
the affected circuit
9 Using a multimeter set to measure resistance, probe between
connector C-96 pin 49 and a known ground.
Does the multimeter display continuity?
Got to Step 10 Check measured
circuit for an open or
high resistance
Repair or replace affected circuit
10 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing
Is the action complete? Go to Step 11 —
11 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 Operate the vehicle under the following conditions: a Start the engine.
b Allow the engine to warm up to normal operating temperature.
c Raise the engine speed to at least 1,200 r.p.m.
d TCM voltage must be greater than 11 V for 12 seconds.
4 On Tech 2 select: Diagnostic Trouble Codes / Read DTC Information.
Has DTC P0562 set? Go to Step 2 Go to Step 12
12 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic
Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.
4.11 DTC P0563 – System Voltage High
DTC Description
This diagnostic procedure supports DTC P0563 System Voltage High.
Circuit Description
The transmission control module (TCM) continuously monitors the system voltage on the battery and ignition circuits.
Higher than normal voltage may cause the solenoids inside the transmission to operate improperly or damage solid-state
components inside the TCM.
W hen the TCM detects high voltage, DTC P0563 sets. DTC P0563 is a type C DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
The ignition is on.
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007