DTC P0441 EVAP CONTROL SYSTEM
EC-355
< SERVICE INFORMATION >
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2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
356, "Diagnosis Procedure".
Overall Function CheckINFOID:0000000003531854
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
9. If NG, go to EC-356, "
Diagnosis Procedure".
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
COOLAN TEMP/S 0 - 119°C (32 - 246°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
EC-356
< SERVICE INFORMATION >
DTC P0441 EVAP CONTROL SYSTEM
Diagnosis Procedure
INFOID:0000000003531855
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2.CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "
Description".
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3.CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "
Description".
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000 rpm after 100 seconds passed after starting engine.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-33, "
Description".
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should not exist.
Vacuum should exist.
EC-360
< SERVICE INFORMATION >
DTC P0442 EVAP CONTROL SYSTEM
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
•Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
•Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-71, "
Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-360, "
Diagnosis Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-49, "
Emission-related Diagnostic Information" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-49, "
Emission-related Diagnostic Information" .
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-360, "
Diagnosis Procedure" .
- If P0441 is displayed on the screen, go to EC-356, "
Diagnosis Procedure" .
Diagnosis ProcedureINFOID:0000000003531858
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
PBIB0829E
SEC763C
EC-362
< SERVICE INFORMATION >
DTC P0442 EVAP CONTROL SYSTEM
6.CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-33, "
Description" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
7.CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2 , 0.6 psi) of pressure in the system.
PEF917U
SEF200U
BBIA0443E
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-367
< SERVICE INFORMATION >
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On Board Diagnosis LogicINFOID:0000000003531861
DTC Confirmation ProcedureINFOID:0000000003531862
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.
6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
369, "Diagnosis Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-369, "
Diagnosis Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0443
0443EVAP canister purge
volume control solenoid
valveThe canister purge flow is detected during the
specified driving conditions, even when EVAP
canister purge volume control solenoid valve is
completely closed.• EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
(The valve is stuck open.)
• EVAP canister vent control valve
• EVAP canister
•Hoses
(Hoses are connected incorrectly or
clogged.)
PBIB0839E
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-369
< SERVICE INFORMATION >
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Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnosis ProcedureINFOID:0000000003531864
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.
TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after starting engineBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)11 - 1 4 V
111 W / BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
• More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120BR
BRPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB0050E
PBIB0051E
BBIA0366E
EC-370
< SERVICE INFORMATION >
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
4. Check voltage between EVAP canister purge volume control
solenoid valve terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
• Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
>> Repair harness or connectors.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
OK or NG
OK >> GO TO 5.
NG >> Replace EVAP control system pressure sensor.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-394, "
Component Inspection" .
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Replace EVAP control system pressure sensor.
6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Start engine.Voltage: Battery voltage
PBIB2245E
Continuity should exist.
Water should not exist.
EC-374
< SERVICE INFORMATION >
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
On Board Diagnosis Logic
INFOID:0000000003531869
DTC Confirmation ProcedureINFOID:0000000003531870
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-376, "
Diagnosis Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0444
0444EVAP canister purge volume
control solenoid valve circuit
openAn excessively low voltage signal is sent
to ECM through the valve• Harness or connectors
(The solenoid valve circuit is open or
shorted.)
• EVAP canister purge volume control so-
lenoid valve
P0445
0445EVAP canister purge volume
control solenoid valve circuit
shortedAn excessively high voltage signal is sent
to ECM through the valve• Harness or connectors
(The solenoid valve circuit is shorted.)
• EVAP canister purge volume control so-
lenoid valve
SEF058Y