DTC P1841 ATF PRESSURE SWITCH 1
AT-151
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
1. Start engine.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (3rd ⇒ 4th gear), and confirm
the ON/OFF actuation of the “ATF PRES SW 1”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-158
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check the following items:
• The A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT-210, "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform “DTC Confirmation Procedure”.
• Refer to AT-150, "
DTC Confirmation Procedure".
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
ATF PRES
SW 1Front brake engaged. Refer to AT- 2 0
.ON
Front brake disengaged. Refer to AT- 2 0
.OFF
PCIA0067E
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-171
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "
CONSULT-II Function (A/T)".
Do the self-diagnostic results indicate A/T fluid temperature sensor, engine speed signal, accelerator pedal
position sensor, ATF pressure switch 1, front brake solenoid valve, CAN communication line?
YES >> Check the malfunctioning system. Refer to AT- 11 9, AT-109, AT- 11 7' AT-150' AT-134' AT- 9 1.
NO >> GO TO 2.
2.ENGINE IDLE SPEED
Check the engine idle speed. Refer to EC-75, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 3.
NG >> Repair.
3.CHECK CONTROL CABLE
Check the control cable.
• Refer to AT-208, "
Checking of A/T Position".
OK or NG
OK >> GO TO 4.
NG >> Adjust control cable. Refer to AT-208, "
Adjustment of A/
T Position".
4.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to AT-13, "
Checking Automatic
Transmission Fluid (ATF)".
OK or NG
OK >> GO TO 5.
NG >> Refill ATF.
5.CHECK LINE PRESSURE
Check line pressure at idle with selector lever in “D” position. Refer
to AT-51, "
Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 8.
NG - 1 >> Line pressure high: GO TO 6.
NG - 2 >> Line pressure low: GO TO 7.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-240, "
Disassembly".
3. Check the following items:
LCIA0345E
SAT638A
SAT494G
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-173
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "
CONSULT-II Function (A/T)".
Do the self-diagnostic results indicate accelerator pedal position sensor, ATF pressure switch 6, high and low
reverse clutch solenoid valve, CAN communication line, PNP switch?
YES >> Check the malfunctioning system. Refer to AT- 11 7' AT-156, AT-142, AT- 9 1' AT- 9 9.
NO >> GO TO 2.
2.CHECK CONTROL CABLE
Check the control cable.
• Refer to AT-208, "
Checking of A/T Position".
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT-208, "
Adjustment of A/
T Position".
3.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking Automatic Trans-
mission Fluid (ATF)".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK STALL TEST
Check stall revolution with selector lever in “1” and “R” positions.
Refer to AT-51, "
Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
OK in “1” position, NG in “R” position>>GO TO 5.
NG in both “1” and “R” positions>>GO TO 8.
5.DETECT MALFUNCTIONING ITEM
1. Disassemble A/T. Refer to AT-240, "
Disassembly".
2. Check the following items:
- Reverse brake. Refer to AT-240, "
Disassembly".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
6.CHECK LINE PRESSURE
LCIA0345E
SAT638A
SAT493G
AT-184
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
Do the self-diagnostic results indicate ATF pressure switch 1, ATF pressure switch 3, front brake solenoid
valve, input clutch solenoid valve, accelerator pedal position sensor, vehicle speed sensor A/T (revolution sen-
sor) and vehicle speed sensor MTR?
YES >> Check the malfunctioning system. Refer to AT-150, AT- 1 5 2' AT-130, AT-134, AT- 11 7' AT-105' AT-
124.
NO >> GO TO 3.
3.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking Automatic Trans-
mission Fluid (ATF)".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-51,
"Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-240, "
Disassembly".
3. Check the following items:
- Oil pump assembly. Refer to AT-258, "
Oil Pump".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-240, "
Disassembly".
3. Check the following items:
- Oil pump assembly. Refer to AT-258, "
Oil Pump".
- Power train system. Refer to AT-240, "
Disassembly".
- Transmission case. Refer to AT-240, "
Disassembly".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
SAT494G
AT-186
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
Do the self-diagnostic results indicate ATF pressure switch 1, ATF pressure switch 5, front brake solenoid
valve, direct clutch solenoid valve, accelerator pedal position sensor, turbine revolution sensor, vehicle speed
sensor A/T (revolution sensor) and vehicle speed sensor MTR?
YES >> Check the malfunctioning system. Refer to AT-150' AT-154, AT-134' AT-138' AT- 11 7' AT-103, AT-
105' AT-124.
NO >> GO TO 3.
3.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking Automatic Trans-
mission Fluid (ATF)".
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-51,
"Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-240, "
Disassembly".
3. Check the following items:
- Oil pump assembly. Refer to AT-258, "
Oil Pump".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-240, "
Disassembly".
3. Check the following items:
- Oil pump assembly. Refer to AT-258, "
Oil Pump".
- Power train system. Refer to AT-240, "
Disassembly".
- Transmission case. Refer to AT-240, "
Disassembly".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
SAT494G
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-191
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
The lock-up condition cannot be cancelled even after releasing the accelerator pedal.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "
CONSULT-II Function (A/T)".
Do the self-diagnostic results indicate torque converter clutch solenoid valve, engine speed signal, turbine rev-
olution sensor, CAN communication?
YES >> Check the malfunctioning system. Refer to AT- 111' AT-109' AT-103' AT- 9 1.
NO >> GO TO 2.
2.CHECK SYMPTOM
Check again. Refer to AT-55, "
Check at Idle".
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT-82, "
TCM Input/Output Signal Reference
Va l u e".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to IdleINFOID:0000000003532463
SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking Automatic Trans-
mission Fluid (ATF)".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "
CONSULT-II Function (A/T)".
Do the self-diagnostic results indicate front brake solenoid valve, direct clutch solenoid valve, ATF pressure
switch 1, ATF pressure switch 5, accelerator pedal position sensor, vehicle speed sensor A/T (revolution sen-
sor) and vehicle speed sensor MTR?
YES >> Check the malfunctioning system. Refer to AT-134' AT-138, AT-150' AT-154' AT- 11 7, AT-105' AT-
124.
NO >> GO TO 3.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-210, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-199
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
1. Remove oil pan. Refer to AT-210, "Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-51, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
• Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to AT-58, "
Cruise Test - Part 2".
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT-82, "
TCM Input/Output Signal Reference
Va l u e".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
• Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate By Engine BrakeINFOID:0000000003532468
SYMPTOM:
No engine brake is applied when the gear is shifted from the 22 to 11.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis.
Do the self-diagnosis results indicate PNP switch, ATF pressure switch 5?
YES >> Check the malfunctioning system. Refer to AT- 9 9' AT-154.
NO >> GO TO 2.
2.CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT-II
SCIA5199E
BR-1
BRAKES
C
D
E
G
H
I
J
K
L
M
SECTION BR
A
B
BR
N
O
P
CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution for Brake System ....................................2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
4
NVH Troubleshooting Chart ......................................4
BRAKE PEDAL ...................................................5
Inspection and Adjustment ........................................5
Removal and Installation ...........................................6
BRAKE FLUID .....................................................8
On Board Inspection .................................................8
Drain and Refill ..........................................................8
Bleeding Brake System .............................................8
BRAKE PIPING AND HOSE ..............................10
Hydraulic Circuit ......................................................10
Removal and Installation of Front Brake Hose ........10
Removal and Installation of Rear Brake Hose ........11
Inspection After Installation .....................................12
BRAKE MASTER CYLINDER ............................13
On Board Inspection ...............................................13
Removal and Installation .........................................13
Disassembly and Assembly ....................................14
BRAKE BOOSTER ...........................................15
On-Vehicle Service ..................................................15
Removal and Installation .........................................15
VACUUM LINES ...............................................17
Removal and Installation .........................................17
Inspection ................................................................17
FRONT DISC BRAKE .......................................18
On-vehicle Inspection ..............................................18
Component ..............................................................18
Removal and Installation of Brake Pad ...................19
Removal and Installation of Brake Caliper and
Disc Rotor ................................................................
19
Disassembly and Assembly of Brake Caliper ..........20
REAR DISC BRAKE .........................................24
On-vehicle Inspection ..............................................24
Exploded View .........................................................24
Removal and Installation of Brake Pad ...................25
Removal and Installation of Brake Caliper and
Disc Rotor ................................................................
25
Brake Caliper ...........................................................26
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
29
General Specification ..............................................29
Brake Pedal .............................................................29
Brake Booster ..........................................................30
Check Valve ............................................................30
Front Disc Brake ......................................................30
Rear Disc Brake ......................................................30