FRONT FOG LAMP
LT-55
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Aiming AdjustmentINFOID:0000000003533400
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
• Keep all tires inflated to correct pressure.
• Place vehicle on level ground.
• See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver seat.
Adjust aiming in the vertical direction by turning the adjustment
screw.
NOTE:
Access adjustment screw from underneath front bumper. Turn screw
clockwise to raise pattern and counterclockwise to lower pattern.
1. Set the distance between the screen and the center of the fog
lamp lens as shown.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is 200 mm (7.9 in) below the height of
the fog lamp centers as shown.
• When performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
Bulb ReplacementINFOID:0000000003533401
FRONT FOG LAMP
Removal
1. Remove the front turn/fog lamp assembly. Refer to LT- 4 9.
SEL350X
MEL327G
MEL328GA
PRECAUTIONS
LU-3
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3. Attach the liquid gasket tube to the Tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
• If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the
engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them. Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
LU-8
< SERVICE INFORMATION >
ENGINE OIL
ENGINE OIL
InspectionINFOID:0000000003531555
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flat
and level surface, then check the oil level. If the engine is already
running, turn it off and allow 10 minutes before checking.
• Check that the oil level is within the low (L) and high (H) range as
indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
OIL APPEARANCE
• Check the engine oil for a white milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken
parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
•Oil pan
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Oil cooler
• Intake valve timing control cover
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
CAUTION:
• Be careful not to burn yourself, as engine oil may be hot.
• Put the selector lever in the Park “P” position.
1. Check the engine oil level. Refer to LU-8, "
Inspection".
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure switch harness connector.
4. Remove the oil pressure switch (A).
SMA954C
WBIA0791E
LU-12
< SERVICE INFORMATION >
OIL COOLER
OIL COOLER
Removal and InstallationINFOID:0000000003531558
CAUTION:
Be careful not to burn yourself, as the engine oil and engine coolant are hot.
REMOVAL
1. Remove engine front undercover using power tool.
2. Disconnect water hoses, pinching hoses near oil cooler to prevent engine coolant from spilling.
CAUTION:
Do not spill engine coolant on the drive belt.
3. Remove oil filter. Refer to LU-11, "
Removal and Installation".
CAUTION:
Do not spill engine oil on the drive belts.
4. Remove connector bolt, and remove oil cooler.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing compressed air through engine coolant
inlet. If necessary, replace oil cooler assembly.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
valve by prying it out using a suitable tool. Install a new valve in place by tapping it.
INSTALLATION
Installation is in the reverse order of removal, paying attention to the following:
WBIA0790E
1. Oil pan 2. Water hose 3. Water pipe
4. Water hose 5. Oil cooler bolt 6. Oil filter
7. Oil cooler 8. O-ring 9. Relief valve
10. Water hose 11. Connector pipe 12. Gasket
OIL COOLER
LU-13
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• Confirm that no foreign objects are adhering to the sealing sur-
faces of the oil cooler or oil pan.
• Tighten the connecting bolt after aligning the stopper on the oil pan
side with protrusion of the oil cooler.
INSPECTION AFTER INSTALLATION
1. Check levels and add engine oil and engine coolant. Refer to LU-8, "Inspection".
2. Start the engine, and check for leaks of engine oil and engine coolant.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level and engine coolant level again.
KBIA2500E
MA-1
MAINTENANCE
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CONTENTS
MAINTENANCE
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................3
GENERAL MAINTENANCE ................................4
General Maintenance ................................................4
PERIODIC MAINTENANCE ................................6
Introduction of Periodic Maintenance ........................6
Maintenance for Off-road Driving (4WD only) ...........6
Schedule 1 ................................................................6
Schedule 2 ................................................................8
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
10
Fluids and Lubricants ..............................................10
SAE Viscosity Number ............................................10
ENGINE MAINTENANCE ...................................12
Checking Drive Belts ...............................................12
Changing Engine Coolant .......................................12
Checking Fuel Line .................................................15
Changing Fuel Filter ................................................15
Changing Engine Air Cleaner Filter .........................15
Changing Engine Oil ................................................16
Changing Oil Filter ...................................................16
Changing Spark Plugs .............................................18
Checking EVAP Vapor Line .....................................19
CHASSIS AND BODY MAINTENANCE ...........20
Changing In-cabin Microfilter ...................................20
Checking Exhaust System .......................................21
Checking Automatic Transmission Fluid (ATF) .......21
Changing Automatic Transmission Fluid (ATF) .......23
Changing Transfer Fluid ..........................................23
Checking Transfer Fluid ..........................................24
Checking Propeller Shaft .........................................24
Checking Final Drive Oil ..........................................24
Changing Final Drive Oil ..........................................25
Balancing Wheels ....................................................25
Tire Rotation ............................................................27
Checking Brake Fluid Level and Leaks ...................27
CheckingBrake Line and Cables .............................27
Checking Disc Brake ...............................................27
Checking Steering Gear and Linkage ......................28
Checking Power Steering Fluid and Line ................28
Checking Axle and Suspension Parts .....................29
Lubricating Locks, Hinges and Hood Latches .........30
Checking Seat Belts, Buckles, Retractors, An-
chors and Adjusters .................................................
30
PREPARATION
MA-3
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PREPARATION
Special Service ToolINFOID:0000000003533857
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000003533858
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter cap wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill toolFilling cooling system
NT375
WBIA0539E
LMA053
(Kent-Moore No.)
Tool nameDescription
Power toolLoosening bolts and nuts
Spark plug wrench Removing and installing spark plug
PBIC0190E
S-NT047
GENERAL MAINTENANCE
MA-5
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UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Keep the floor
mats away from the pedal.BR-5, "
Inspection and
Adjustment", BR-15,
"On-Vehicle Service"
Parking brakeCheck that the parking brake control has the proper travel and make sure that
the vehicle is held securely on a fairly steep hill when only the parking brake is
applied.PB-4
Automatic transmis-
sion “Park” mecha-
nismOn a fairly steep hill check that the vehicle is held securely with the selector lever
in the P position without applying the brakes. — ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank.
—
Engine coolant levelCheck the coolant level when the engine is cold. —
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation, de-
terioration or loose connections.—
Brake fluid levelMake sure that the brake fluid level is between the “MAX” and “MIN” lines on the
reservoirsMA-27
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require fre-
quent checks of the battery fluid level.—
Engine drive beltMake sure that no belt is frayed, worn, cracked or oily.MA-12
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turn-
ing off the engine.—
Power steering fluid
level and linesCheck the level on the reservoir with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-28
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the selector lever in “P” with the en-
gine idling.MA-21
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the ex-
haust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-21
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around the
exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—