DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-351
< SERVICE INFORMATION >
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Diagnosis ProcedureINFOID:0000000003531850
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK IGNITION TIMING
Check the following items. Refer to EC-71, "
Basic Inspection".
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-71, "
Basic Inspection".
5.CHECK FUEL INJECTOR
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injector, EC-609, "
Wiring Dia-
gram".
OK or NG
OK >> GO TO 6.
NG >> Perform EC-610, "
Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
PBIB1216E
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5° BTDC (in P or N position)
Battery voltage should exist.
PBIB1527E
EC-352
< SERVICE INFORMATION >
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be
checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
• It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-626
.
8.CHECK SPARK PLUGSpark should be generated.
BBIA0380E
PBIB2325E
Spark should be generated.
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-353
< SERVICE INFORMATION >
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Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace malfunctioning spark plug(s) with standard type
one(s). For spark plug type, refer to EM-29, "
Removal
and Installation".
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace malfunctioning spark plug(s) with standard type one(s). For spark plug type, refer to EM-
29, "Removal and Installation".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly.
Refer to EM-31
.
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Make sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-138
.
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly.
SEF156I
Spark should be generated.
EC-464
< SERVICE INFORMATION >
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
4. Visually check the sensor for chipping.
5. Check resistance as shown below.
6. If NG, replace intake valve timing control position sensor. Refer
to EC-464
.
Removal and InstallationINFOID:0000000003531979
INTAKE VALVE TIMING CONTROL POSITION SENSOR (BANK 2)
Removal
1. Remove engine room cover using power tool. Refer to EM-12, "Removal and Installation".
2. Remove air duct and resonator assembly. Refer to EM-15, "
Removal and Installation".
3. Disconnect intake valve timing control position sensor (bank 2) connector.
4. Remove intake valve timing control position sensor (bank 2) (1)
from intake valve control solenoid cover (bank 2) (3).
Installation
Installation is in the reverse order of removal.
CAUTION:
Replace the O-ring (2) of the intake valve timing control position sensor with a new one, then lubricate
O-ring with engine oil before installing.
INTAKE VALVE TIMING CONTROL POSITION SENSOR (BANK 1)
Removal
1. Remove engine room cover using power tool. Refer to EM-12, "Removal and Installation".
2. Disconnect intake valve timing control position sensor (bank 1) connector.
SEF362Z
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
3 (+) - 1 (-)
Except 0 or ∞ 2 (+) - 1 (-)
3 (+) - 2 (-)
PBIB0194E
LBIA0475E
Intake valve timing control position sensor bolt : 9.6 N·m (0.98 kg-m, 85 in-lb)
EC-470
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
On Board Diagnosis Logic
INFOID:0000000003531991
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-10, "
SAE Viscosity Number".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000003531992
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-473,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-473,
"Diagnosis Procedure".
3. Turn ignition switch ON.
COOLING FAN• Engine: After warming up, idle the
engineEngine coolant temperature: 99°C
(210°F) or lessOFF
Engine coolant temperature: 100°C
(212°F) or moreHI MONITOR ITEM CONDITION SPECIFICATION
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)• Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate proper-
ly (Overheat).
• Engine coolant was not added to the system
using the proper filling method.
• Engine coolant is not within the specified
range.• Harness or connectors
(The cooling fan circuit is open or short-
ed.)
• Cooling fan
• Cooling fan (crankshaft diven)
• IPDM E/R (Cooling fan relay)
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Reservoir tank cap
• Water pump
•Thermostat
For more information, refer to EC-476,
"Main 13 Causes of Overheating".
SEF621W
IGNITION SIGNAL
EC-633
< SERVICE INFORMATION >
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2. Read the voltage signal between ECM terminals 46, 60, 61, 62,
65, 79, 80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
4.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-139
.
5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Turn ignition switch ON.
4. Check voltage between condenser-1 terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
PBIB2094E
PBIB0044E
Voltage: Battery voltage
MBIB0034E
BBIA0358E
Voltage: Battery voltage
PBIB0624E
EC-634
< SERVICE INFORMATION >
IGNITION SIGNAL
2. Disconnect IPDM E/R connector E119.
3. Check harness continuity between IPDM E/R terminal 4 and condenser-1 terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-139.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between condenser-1 and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK CONDENSER-1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between condenser-1 terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER-1
Refer to EC-635, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-1.
10.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.
4. Turn ignition switch ON.Continuity should exist.
Continuity should exist.
1. Ignition coils (with power transistor)
(bank 2)2. Ignition coils (with power transistor)
(bank 1)
BBIA0777E
IGNITION SIGNAL
EC-635
< SERVICE INFORMATION >
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5. Check voltage between ignition coil terminal 3 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between ignition coil and harness connector F32
>> Repair or replace harness or connectors.
12.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors.
13.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ignition coil terminal
1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-635, "
Component Inspection".
OK or NG
OK >> GO TO 15.
NG >> Replace ignition coil with power transistor.
15.CHECK INTERMITTENT INCIDENT
Refer to EC-138
.
>>INSPECTION END
Component InspectionINFOID:0000000003532180
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:Voltage: Battery voltage
PBIB0138E
Continuity should exist.
Continuity should exist.