TF-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 25 and neutral-4LO switch harness connector
F60 terminal 13.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect neutral-4LO switch harness connector.
3. Check continuity between neutral-4LO switch harness connec-
tor F60 terminal 12 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4.CHECK 4LO SWITCH
1. Turn ignition switch “OFF”.
2. Disconnect neutral-4LO switch harness connector.
3. Remove neutral-4LO switch. Refer to TF-22, "
Location of Electrical Parts".
4. Push and release neutral-4LO switch and check continuity
between neutral-4LO switch terminals 12 and 13.
OK or NG
OK >> GO TO 5.
NG >> Replace neutral-4LO switch. Refer to TF-22, "
Location
of Electrical Parts".
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
6.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-115, "
Removal and Installation".
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)Continuity should exist.
SDIA2694E
Continuity should exist.
SDIA2695E
Terminal Condition Continuity
12 - 13Push neutral-4LO switch Yes
Release neutral-4LO switch No
SDIA2696E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-57
< SERVICE INFORMATION >
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2. Disconnect neutral-4LO switch harness connector.
3. Remove neutral-4LO switch. Refer to TF-22, "
Location of Electrical Parts".
4. Push and release neutral-4LO switch and check continuity
between neutral-4LO switch terminals 12 and 13.
5. If NG, replace the neutral-4LO switch. Refer to TF-22, "
Location
of Electrical Parts".
4WD Shift SwitchINFOID:0000000003532534
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
DIAGNOSTIC PROCEDURE
1.CHECK 4WD SHIFT SWITCH SIGNAL
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
Terminal Condition Continuity
12 - 13Push neutral-4LO switch Yes
Release neutral-4LO switch No
SDIA2696E
Monitored item [Unit] Content Condition Display value
2WD SWITCH [ON/OFF]Input condition from 4WD
shift switch4WD shift switch: 2WD ON
4WD shift switch: AUTO, 4H or 4LO OFF
AUTO SWITCH [ON/
OFF]Input condition from 4WD
shift switch4WD shift switch: AUTO ON
4WD shift switch: 2WD, 4H or 4LO OFF
LOCK SWITCH [ON/
OFF]Input condition from 4WD
shift switch4WD shift switch: 4H ON
4WD shift switch: 2WD, AUTO or 4LO OFF
4L SWITCH [ON/OFF]Input condition from 4WD
shift switch4WD shift switch: 4LO ON
4WD shift switch: 2WD, AUTO or 4H OFF
4WD MODE [AUTO/
LOCK/2WD/4L]Control status of 4WD
(Output condition of 4WD
shift indicator lamp and
4LO indicator lamp)• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 2WD 2WD
4WD shift switch: AUTO AUTO
4WD shift switch: 4H LOCK
4WD shift switch: 4LO 4L
Te r m i n a lWire
colorItem Condition Data (Approx.)
9G/W4WD shift switch
(2WD)Ignition switch: ON4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
18 O4WD shift switch
(4H)Ignition switch: ON4WD shift switch: 4H Battery voltage
4WD shift switch: 2WD, AUTO or 4LO 0V
23 R4WD shift switch
(4LO)Ignition switch: ON4WD shift switch: 4LO Battery voltage
4WD shift switch: 2WD, AUTO or 4H 0V
24 LG/R4WD shift switch
(AUTO)Ignition switch: ON4WD shift switch: AUTO Battery voltage
4WD shift switch: 2WD, 4H or 4LO 0V
TF-58
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out ON/OFF switching action of the “2WD SWITCH”,
“AUTO SWITCH”, “LOCK SWITCH”, “4L SWITCH” with operat-
ing 4WD shift switch.
Without CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2.CHECK 4WD SHIFT SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector.
3. Check voltage between 4WD shift switch harness connector ter-
minal 1 and ground.
4. Turn ignition switch “ON”. (Do not start engine.)
SDIA2697E
Connector Terminal ConditionVoltage (Ap-
prox.)
E1429 - ground4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
18 - ground4WD shift switch: 4H Battery voltage
4WD shift switch: 2WD, AUTO or
4LO 0V
23 - ground4WD shift switch: 4LO Battery voltage
4WD shift switch: 2WD, AUTO or 4H 0V
24 - ground4WD shift switch: AUTO Battery voltage
4WD shift switch: 2WD, 4H or 4LO 0V
WDIA0148E
Connector Terminal Voltage (Approx.)
M141 1 - Ground 0V
SDIA2383E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-59
< SERVICE INFORMATION >
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5. Check voltage between 4WD shift switch harness connector ter-
minal 1 and ground.
OK or NG
OK >> GO TO 3.
NG >> Go to TF-51, "
Power Supply Circuit for Transfer Control
Unit".
3.CHECK HARNESS BETWEEN 4WD SHIFT SWITCH AND TRANSFER CONTROL UNIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the 4WD shift switch harness connector.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 terminal 9 and
4WD shift switch harness connector M141 terminal 2.
- Transfer control unit harness connector E142 terminal 18 and
4WD shift switch harness connector M141 terminal 5.
- Transfer control unit harness connector E142 terminal 23 and
4WD shift switch harness connector M141 terminal 6.
- Transfer control unit harness connector E142 terminal 24 and
4WD shift switch harness connector M141 terminal 3.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 3.
• Power supply circuit for transfer control unit. Refer to PG-3
.
4.CHECK 4WD SHIFT SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD
shift switch terminals.
Connector Terminal Voltage (Approx.)
M141 1 - Ground Battery voltage
PDIA0210E
Continuity should exist.SDIA2699E
Connector Terminal Condition Continuity
M1411 - 24WD shift switch: 2WD Yes
4WD shift switch: AUTO, 4H and
4LONo
1 - 34WD shift switch: AUTO Yes
4WD shift switch: 2WD, 4H and
4LONo
1 - 44WD shift switch: 2WD No
4WD shift switch: AUTO, 4H and
4LOYe s
1 - 54WD shift switch: 4H Yes
4WD shift switch: 2WD, AUTO,
and 4LONo
1 - 64WD shift switch: 4LO Yes
4WD shift switch: 2WD, AUTO and
4HNo
WDIA0205E
TF-60
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
OK or NG
OK >> GO TO 5.
NG >> Replace 4WD shift switch.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
6.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-115, "
Removal and Installation".
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 second.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD
shift switch terminals.
4. If NG, replace the 4WD shift switch.
Wait Detection SwitchINFOID:0000000003532535
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Connector Terminal Condition Continuity
M1411 - 24WD shift switch: 2WD Yes
4WD shift switch: AUTO, 4H and
4LONo
1 - 34WD shift switch: AUTO Yes
4WD shift switch: 2WD, 4H and
4LONo
1 - 44WD shift switch: 2WD No
4WD shift switch: AUTO, 4H and
4LOYe s
1 - 54WD shift switch: 4H Yes
4WD shift switch: 2WD, AUTO,
and 4LONo
1 - 64WD shift switch: 4LO Yes
4WD shift switch: 2WD, AUTO and
4HNo
WDIA0205E
TF-62
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND WAIT DETECTION SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the wait detection switch harness connector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 43 and wait detection switch harness connec-
tor F59 terminal 10.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Check continuity between wait detection switch harness con-
nector F59 terminal 11 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4.CHECK WAIT DETECTION SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Remove wait detection switch. Refer to TF-22, "
Location of Electrical Parts".
Connector Terminal ConditionVoltage
(Approx.)
E14343 -
Ground• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch:
2WD, AUTO or 4HBattery
voltage
4WD shift switch: 4H to
4LO (While actuator
motor is operating.)Battery
voltage
→ 0V
4WD shift switch: 4LO
to 4H (While actuator
motor is operating.)0V →
Battery
voltage
4WD shift switch: 4LO 0V
SDIA2701E
Continuity should exist.
SDIA2702E
Continuity should exist.
SDIA2703E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-63
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4. Push and release wait detection switch and check continuity
between wait detection switch terminals 10 and 11.
OK or NG
OK >> GO TO 5.
NG >> Replace wait detection switch. Refer to TF-22, "
Loca-
tion of Electrical Parts".
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
6.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-115, "
Removal and Installation".
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect wait detection switch harness connector.
3. Remove wait detection switch. Refer to TF-22, "
Location of Electrical Parts".
4. Push and release wait detection switch and check continuity
between wait detection switch terminals 10 and 11.
5. If NG, replace the wait detection switch. Refer to TF-22, "
Loca-
tion of Electrical Parts".
PNP Switch Signal (TCM)INFOID:0000000003532536
DIAGNOSTIC PROCEDURE
1.CHECK DTC WITH TCM
Perform self-diagnosis with TCM. Refer to AT-83, "
CONSULT-II Function (A/T)".
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 3.
Terminal Condition Continuity
10 - 11Push wait detection switch Yes
Release wait detection switch No
SDIA2704E
Terminal Condition Continuity
10 - 11Push wait detection switch Yes
Release wait detection switch No
SDIA2704E
TF-66
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
2.CHECK ACTUATOR MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer shift high relay and transfer shift low relay.
3. Check voltage between transfer shift high relay harness connec-
tor E46 terminal 5 (A), transfer shift low relay harness connector
E47 terminal 5 (B) and ground.
4. Turn ignition switch “ON”. (Do not start engine.)
5. Check voltage between transfer shift high relay harness connec-
tor E46 terminal 5 (A), transfer shift low relay harness connector
E47 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 20A fuse [No. 57, located in the fuse block (J/B)]. Refer to PG-3
.
Connector Terminal ConditionVoltage
(Approx.)
E1424 -
Ground• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H to
4LO (“Wait” function is
operating.)Battery
voltage
Except the above 0V
13 -
Ground• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4LO
to 4H (“Wait” function
is operating.)Battery
voltage
Except the above 0V
E14333 -
Ground• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H to
4LO (“Wait” function is
operating.)Battery
voltage
Except the above 0V
42 -
Ground• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4LO
to 4H (“Wait” function
is operating.)Battery
voltage
Except the above 0V
Connector Terminal Voltage (Approx.)
E46 5 - Ground
Battery voltage
E47 5 - Ground
WDIA0310E
Connector Terminal Voltage (Approx.)
E46 5 - Ground
Battery voltage
E47 5 - Ground
WDIA0311E