TROUBLE DIAGNOSIS
BRC-29
< SERVICE INFORMATION >[VDC/TCS/ABS]
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Note 1: If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power supply voltage in addition
to wheel sensor circuit check.
Note 2: If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line
first.
DATA MONITOR
Display Item List
CONTROLLER FAILURE
[ C 111 0 ]Internal malfunction of ABS actuator and electric unit (control
unit).BRC-35, "ABS/TCS/VDC
Control Unit Inspection"
CAN COMM CIRCUIT
[U1000]• CAN communication line is open or shorted.
• ABS actuator and electric unit (control unit) internal malfunction
• Battery voltage for ECM is suddenly interrupted for approxi-
mately 0.5 second or more.LAN-7 (Note 2)
SIDE G-SEN CIRCUIT
[C1146]Lateral G-sensor is malfunctioning, or signal line of lateral G-sen-
sor is open or shorted.BRC-37, "
Yaw Rate/
Side/Decel G Sensor
System Inspection"
BR FLUID LEVEL LOW
[C1155]Brake fluid level drops or circuit between ABS actuator and elec-
tric unit (control unit) and brake fluid level switch is open or
shorted.BRC-42, "Brake Fluid
Level Switch System In-
spection"
ENGINE SIGNAL 1
[C1130]Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunctioning.
BRC-35, "
Engine System
Inspection"
ENGINE SIGNAL 2
[C1131]Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunctioning.
ENGINE SIGNAL 3
[C1132]Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunctioning.
ENGINE SIGNAL 4
[C1133]Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunctioning.
ENGINE SIGNAL 6
[C1136]Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunctioning.
ACTUATOR RLY
[C1140]ABS actuator relay or circuit malfunction.BRC-39, "
Actuator Mo-
tor, Motor Relay, and Cir-
cuit Inspection"
PRESS SEN CIRCUIT
[C1142]ABS pressure sensor circuit malfunction.BRC-45, "Pressure Sen-
sor System Inspection"
VARIANT CODING
[C1170]V coding is not malfunctioning.BRC-35, "ABS/TCS/VDC
Control Unit Inspection"
ABS ACTIVE BOOSTER SV NG
[C1178]Active booster solenoid is malfunctioning, or signal line of active
booster servo is open or shorted.BRC-43, "Active Booster
System Inspection"
ABS DELTA S SEN NG
[C1179]Delta stroke sensor malfunctioning, or signal line of delta stroke
sensor is open or shorted.BRC-44, "Delta Stroke
Sensor System Inspec-
tion"
ABS ACTIVE BOOSTER RE-
SPONSE NG
[C1181]Active booster response is malfunctioning, or signal line of active
booster response is open or shorted.BRC-43, "Active Booster
System Inspection"
ABS BRAKE RELEASE SW NG
[C1184]Brake release switch is malfunctioning, or signal line of brake re-
lease switch is open or shorted.BRC-43, "Active Booster
System Inspection"
ABS ACC CU INTERNAL NG
[C1185]ICC control unit internal malfunction.BRC-48, "ICC System In-
spection"
ABS BRAKE BOOSTER DEFECT
[C1189]Brake booster is defective or malfunctioning.BRC-43, "Active Booster
System Inspection"
Self-diagnostic item Malfunction detecting condition Check system
BRC-30
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
GEAR×××Gear position judged by PNP switch
signal is displayed.
FR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by front RH
wheel sensor signal is displayed.
FR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear RH
wheel sensor signal is displayed.
RR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear LH
wheel sensor signal is displayed.
BATTERY VOLT
(V)×××Voltage supplied to ABS actuator
and electric unit (control unit) is dis-
played.
N POSI SIG – –×Shift position judged by PNP switch
signal.
P POSI SIG – –×Shift position judged by PNP switch
signal.
ACCEL POS SIG
(%)×–×Throttle valve open/close status
judged by CAN communication sig-
nal is displayed.
ENGINE SPEED
(rpm)×××Engine speed judged by CAN com-
munication signal is displayed.
STR ANGLE SIG
(deg)×–×Steering angle detected by steering
angle sensor is displayed.
YAW RATE SEN
(d/s)×××Yaw rate detected by yaw rate sen-
sor is displayed.
DECEL G-SEN
(d/s)×××Longitudinal acceleration detected
by decel G-sensor is displayed.
SIDE G-SENSOR
(m/s
2)×– ×Transverse acceleration detected
by side G-sensor is displayed.
STOP LAMP SW
(ON/OFF)×××Stop lamp switch (ON/OFF) status
is displayed.
OFF SW
(ON/OFF) ×× ×VDC OFF switch (ON/OFF) status
is displayed.
ABS WARN LAMP
(ON/OFF)–××ABS warning lamp (ON/OFF) status
is displayed.
SLIP LAMP
(ON/OFF)–××SLIP indicator lamp (ON/OFF) sta-
tus is displayed.
FR LH IN SOL
(ON/OFF)–××Front LH IN ABS solenoid (ON/
OFF) status is displayed.
FR LH OUT SOL
(ON/OFF)–××Front LH OUT ABS solenoid (ON/
OFF) status is displayed.
RR RH IN SOL
(ON/OFF)–××Rear RH IN ABS solenoid (ON/
OFF) status is displayed.
RR RH OUT SOL
(ON/OFF) –××Rear RH OUT ABS solenoid (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF)–××Front RH IN ABS solenoid (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF)–××Front RH OUT ABS solenoid (ON/
OFF) status is displayed.
TROUBLE DIAGNOSIS
BRC-31
< SERVICE INFORMATION >[VDC/TCS/ABS]
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RR LH IN SOL
(ON/OFF)–××Rear LH IN ABS solenoid (ON/OFF)
status is displayed.
RR LH OUT SOL
(ON/OFF)–××Rear LH OUT ABS solenoid (ON/
OFF) status is displayed.
OFF LAMP
(ON/OFF)–××OFF Lamp (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF)–××ABS motor relay signal (ON/OFF)
status is displayed.
ACTUATOR RLY
(ON/OFF)– ××ABS actuator relay signal (ON/OFF)
status is displayed.
CV1
(ON/OFF)––×Front side switch-over solenoid
valve (cut valve) (ON/OFF) status is
displayed.
CV2
(ON/OFF)––×Rear side switch-over solenoid
valve (cut-valve) (ON/OFF) status is
displayed.
SV1
(ON/OFF)––×Front side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
SV2
(ON/OFF)––×Rear side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
VDC FAIL SIG
(ON/OFF)––×VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF)––×TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF)––×ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF)––×EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF)×–×Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF)––×EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF)––×ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF)––×TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF)––×VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP – –×Brake warning lamp (ON/OFF) sta-
tus is displayed.
SLCT LVR POSI×××Shift position judged by PNP switch
signal.
R POSI SIG – –×Shift position judged by PNP switch
signal.
4WD FAIL REQ – –×The state of 4WD controller is dis-
played by CAN communication sig-
nal.
2WD/4WD – –×It recognizes on software whether it
is 2WD and whether it is in 4WD
state. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
×: Applicable
–: Not applicable
ACTIVE TEST
CAUTION:
• Do not perform active test while driving.
• Make sure to completely bleed air from the brake system.
• The ABS and brake (EBD) warning lamps turn on during the active test.
Solenoid Valve Operation Chart
BST OPER SIG – –×Active booster operation (ON/OFF)
status is displayed.
PRESS SENSOR×–×Brake pressure detected by pres-
sure sensor is displayed.
CRANKING SIG – –×The input state of the key SW
START position signal is displayed.
PRESS SEN 2 – –×Brake pressure detected by pres-
sure sensor is displayed.
DELTA S SEN – –×The amount of stroke sensor move-
ments in the active booster detected
by DELTA S SEN is displayed.
RELEASE SW NO – –×Release switch signal (ON/OFF)
status is displayed. "ON" indicates
that the brake pedal is depressed.
"OFF" is that the brake pedal is re-
leased.
RELEASE SW NC – –×Release switch signal (ON/OFF)
status is displayed. "OFF" indicates
that the brake pedal is depressed
on. "ON" is that the brake pedal is
released.
OHB FAIL – –×OHB fail status is displayed.
HBA FAIL – –×HBA fail status is displayed.
OHB SIG – –×OHB operation (ON/OFF) status is
displayed.
HBA SIG – –×HBA operation (ON/OFF) status is
displayed.
PRES CTRL ACC – –×Pressure control state (ON/OFF) is
displayed. It is applied only to an
ICC vehicle.
PRES FAIL ACC – –×Pressure control fail state (ON/OFF)
is displayed. It is applied only to an
ICC vehicle.
STP OFF RLY – –×Stop lamp relay signal (ON/OFF)
status is displayed. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
FR RH SOL
FR RH ABS SOLE-
NOID (ACT)FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
TROUBLE DIAGNOSIS
BRC-33
< SERVICE INFORMATION >[VDC/TCS/ABS]
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P*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:
• If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
• “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
• After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
ABS Motor
Touch “ON” and “OFF” on the screen. Check that ABS motor relay
operates as shown in table below.
NOTE:
• If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
• “TEST IS STOPPED” is displayed approximately 10 seconds after
operation starts.
Booster Drive
CAUTION:
Perform active test subject to the conditions below.
• Do not operate brake pedal during active test.
• Make sure the engine revolution is over 500 rpm.
• Make sure the vehicle is not moving.
Touch "UP" and "DOWN" on the screen. Check that booster drive
operates as shown in table below.
NOTE:
"TEST IS STOPPED" is displayed approximately 10 seconds after operation starts.
FR LH SOL
FR LH ABS SOLE-
NOID (ACT)FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
RR RH SOL
RR RH ABS SOLE-
NOID (ACT)RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH SOL
RR LH ABS SOLE-
NOID (ACT)RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
REAR SOLRR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF
SFIA0593E
Operation UP DOWN
STOP LAMP SW ON OFF
BST OPER SIG ON OFF
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STP OFF RLY OFF OFF
WFIA0350E
BRC-34
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Wheel Sensor System InspectionINFOID:0000000003532784
INSPECTION PROCEDURE
1.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 3.
NO >> Replace the wheel sensor. Refer to BRC-56, "
Removal and Installation".
3.CHECK TIRES
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
YES >> GO TO 4.
NO >> Adjust tire pressure or replace tire(s).
4.CHECK WHEEL BEARINGS
Check wheel bearing axial end play. Refer to FAX-5, "
On-Vehicle Inspection and Service" (front) or RAX-5,
"On-Vehicle Inspection and Service" (rear).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace as necessary. Refer to FAX-5, "
On-Vehicle Inspection and Service" (front) or
RAX-5, "
On-Vehicle Inspection and Service" (rear).
5.CHECK WIRING HARNESS FOR SHORT CIRCUIT
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor and wheel sensor connector of malfunction code No.
2. Check continuity between wheel sensor harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair the circuit.
6.CHECK WIRING HARNESS FOR OPEN CIRCUITContinuity should not exist.
WFIA0343E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-35
< SERVICE INFORMATION >[VDC/TCS/ABS]
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1. Check continuity between ABS actuator and electric unit (control unit) harness connector E125 and the
malfunctioning wheel sensor harness connector E18, E117, C10, or C11.
OK or NG
OK >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-58, "Removal and Installa-
tion".
NG >> Repair the circuit.
Engine System InspectionINFOID:0000000003532785
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.ENGINE SYSTEM INSPECTION
1. Perform ECM self-diagnosis and repair as necessary. Refer to E C - 111 , "
CONSULT-II Function
(ENGINE)".
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Inspection End.
NG >> Repair or replace as necessary.
ABS/TCS/VDC Control Unit InspectionINFOID:0000000003532786
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Wheel sensorABS actuator and
electric unit (control unit)Wheel sensor
Continuity
Connector Terminal Connector Terminal
Front LH
E12545
E181
Ye s 46 2
Front RH34
E1171
33 2
Rear LH37
C112
36 1
Rear RH42
C102
43 1
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
BRC-36
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Is the above displayed in the self-diagnosis display items?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-58, "Removal and Installa-
tion".
NO >> Inspection End.
Steering Angle Sensor SystemINFOID:0000000003532787
INSPECTION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULT
Check self-diagnosis results.
Is above displayed in self-diagnosis item?
YES >> GO TO 2.
NO >> Inspection End.
2.CHECK CONNECTOR
1. Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connec-
tor E125 and check terminals for deformation, disconnection, looseness, or damage. Repair or replace as
necessary.
2. Reconnect connectors and repeat ABS actuator and electric unit (control unit) self-diagnosis.
Is "ST ANG SEN CIRCUIT" or "ST ANG SEN COM CIR" displayed?
YES >> GO TO 3.
NO >> Inspection End.
3.CHECK STEERING ANGLE SENSOR HARNESS
1. Check CAN communication system. Refer to LAN-7
.
2. Turn ignition switch OFF and disconnect steering angle sensor
connector M47 and ABS actuator and electric unit (control unit)
connector E125.
3. Check continuity between ABS actuator and electric unit (control
unit) connector E125 and steering angle sensor connector M47.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4.CHECK DATA MONITOR
1. Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors.
2. Use “DATA MONITOR” to check if the status of "STR ANGLE SIG" is normal.
Self-diagnosis results
CONTROLLER FAILURE
VARIANT CODING
Self-diagnosis results
ST ANG SEN CIRCUIT
ST ANG SEN COM CIR
ABS actuator and
electric unit (con-
trol unit) harness
connector E125Steering angle
sensor harness
connector M47Continuity
11 3 Ye s
15 4 Yes
WFIA0224E