TROUBLE DIAGNOSIS
TF-39
< SERVICE INFORMATION >
C
E
F
G
H
I
J
K
L
MA
B
TF
N
O
P Specifications Between Transfer Control Unit Terminals
TRANSFER CONTROL UNIT TERMINAL CONNECTOR LAYOUT
NOTE:
Data are reference value and are measured between each terminal and ground.
SHIFT AC MON2 [ON/
OFF]Check signal for transfer
control unit signal output• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is op-
erating.)ON
Except the above OFF
T/F F SPEED [km/h] or
[mph]Displayed, but do not use.
A/T R SPEED [km/h] or
[mph]Condition of vehicle
speed sensor A/T (Revo-
lution sensor)During drivingApproximately
matches the out-
put shaft speed.
AT GEAR POSI [1/2/3/4/
5]Condition of A/T selector
lever positionDisplays actual A/T gear position. 1/2/3/4/5 Monitored item [Unit] Content Condition Display value
WDIA0378E
Te r m i n a lWire
colorItem Condition Data (Approx.)
1 GR 2-4WD shift solenoid valve• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 2WD 0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
2 B/W4WD shift indicator lamp
(2WD indicator lamp)2WD indicator lamp: OFF Battery voltage
2WD indicator lamp: ON 0V
3 B Ground Always 0V
4 Y/L Transfer shift high relay• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
5 W/B 4WD warning lamp4WD warning lamp: ON 0V
4WD warning lamp: OFF Battery voltage
6 B Ground Always 0V
7 L CAN-H — —
8 P CAN-L — —
9G/W4WD shift switch
(2WD)Ignition switch: ON4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
TROUBLE DIAGNOSIS
TF-41
< SERVICE INFORMATION >
C
E
F
G
H
I
J
K
L
MA
B
TF
N
O
P
25 V Neutral-4LO switch• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)Battery voltage
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.)0V → Battery
voltage
4WD shift switch: 4LO 0V
27 W/LActuator position switch 2
(High)• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H, AUTO or 2WD 0V
4WD shift switch: 4LO Battery voltage
28 B/G Sensor ground Always 0V
29 L/W Ignition switch monitorIgnition switch: ON Battery voltage
Ignition switch: OFF 0V
30 SB Shut off relayIgnition switch: ON 0V
Ignition switch: OFF Battery voltage
31 GTransfer fluid temperature
sensorIgnition switch: ONTransfer fluid temperature approx. 20°C
(68°F)1.1V
Transfer fluid temperature approx. 80°C
(176°F)0.3V
33 R/LTransfer shift high relay
monitor• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
34 BR Clutch pressure switch• Vehicle stopped
• Engine running
• A/T selector lever
“D” position4WD shift switch: AUTO or 4H (“Wait” func-
tion is not operating.)0V
• Vehicle stopped
• Engine running4WD shift switch: 2WD (“Wait” function is
not operating.)Battery voltage
35BR/
WLine pressure switch• Ignition switch: ON
• A/T selector lever “D” position
• 4WD shift switch: AUTO0V
• After the vehicle
has been left at
room temperature
for 5 minutes and
more with ignition
switch in “OFF” po-
sition.• Ignition switch: ON
• A/T selector lever: “P” or "N" position
• 4WD shift switch: other than AUTOBattery voltage
40 L ATP switch• Vehicle stopped
• Engine running
• A/T selector lever
“N”
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)0V
Except the above Battery voltage Te r m i n a lWire
colorItem Condition Data (Approx.)
TROUBLE DIAGNOSIS
TF-43
< SERVICE INFORMATION >
C
E
F
G
H
I
J
K
L
MA
B
TF
N
O
P
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure" .
SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-36, "CONSULT-II Start Procedure".
2. With engine at idle, touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
NOTE:
•The details for “TIME” are as follow:
-“0”: Error currently detected with transfer control unit.
-Except for “0”: Error detected in the past and memorized
with transfer control unit.
Detects frequency of driving after DTC occurs (frequency
of turning ignition switch “ON/OFF”).
Display Item List
SDIA2687E
Items (CONSULT-II screen
terms)Diagnostic item is detected when... Check item
CONTROL UNIT 1
[P1802]• Malfunction is detected in the memory (RAM) system of transfer
control unit.TF-53, "
Transfer Control Unit"
CONTROL UNIT 2
[P1803]• Malfunction is detected in the memory (ROM) system of transfer
control unit.TF-53, "Transfer Control Unit"
CONTROL UNIT 3
[P1804]• Malfunction is detected in the memory (EEPROM) system of trans-
fer control unit.TF-53, "Transfer Control Unit"
VHCL SPEED SEN·AT
[P1807]• Malfunction is detected in output shaft revolution signal that is out-
put from TCM through CAN communication.
• Improper signal is input while driving.TF-53, "Output Shaft Revolution
Signal (TCM)"
VHCL SPEED SEN·ABS
[P1808]• Malfunction is detected in vehicle speed signal that is output from
ABS actuator and electric unit (control unit) through CAN commu-
nication.
• Improper signal is input while driving.TF-54, "Vehicle Speed Sensor
(ABS)"
CONTROL UNIT 4
[P1809]• AD converter system of transfer control unit is malfunctioning.TF-53, "Transfer Control Unit"
4L POSI SW TF
[P1810]• Improper signal from neutral-4LO switch is input due to open or
short circuit.TF-54, "Neutral-4LO Switch"
BATTERY VOLTAGE
[P1811]• Power supply voltage for transfer control unit is abnormally low
while driving.TF-51, "Power Supply Circuit for
Transfer Control Unit"
4WD MODE SW
[P1813]• More than two switch inputs are simultaneously detected due to
short circuit of 4WD shift switch.TF-57, "4WD Shift Switch"
4WD DETECT SWITCH
[P1814]• Improper signal from wait detection switch is input due to open or
short circuit.TF-60, "Wait Detection Switch"
PNP SW/CIRC
[P1816]• When A/T PNP switch signal is malfunction or communication er-
ror between the vehicles.TF-63, "PNP Switch Signal
(TCM)"
SHIFT ACTUATOR
[P1817]• Motor does not operate properly due to open or short circuit in ac-
tuator motor.
• Malfunction is detected in the actuator motor. (When 4WD shift
switch is operated and actuator motor is not operated)
• Malfunction is detected in transfer shift high relay and transfer shift
low relay.TF-64, "Actuator Motor"
SHIFT ACT POSI SW
[P1818]• Improper signal from actuator position switch is input due to open
or short circuit.
• Malfunction is detected in the actuator position switch.TF-69, "Actuator Position Switch"
TF-44
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
CAUTION:
• If “CAN COMM CIRCUIT [U1000]” is displayed with other DTCs, first perform the trouble diagnosis for CAN communication
line.
• If “VHCL SPEED SEN·AT [P1808]”, “ABS OP SIG [P1830]”, “VDC OP SIG [P1831]” or “TCS OP SIG [P1832]” is displayed, first
perform the trouble diagnosis for ABS system.
• If “VHCL SPEED SEN·AT [P1808]”, is displayed, first perform the trouble diagnosis for A/T system.
NOTE:
• If "SHIFT ACT POSI SW [P1818]" or “SHIFT ACT CIR [P1819]” is displayed, first erase self-diagnostic results. ("SHIFT ACT POSI SW
[P1818]" or “SHIFT ACT CIR [P1819]” may be displayed after installing transfer control unit or transfer assembly.)
• If “CL PRES SW [P1827]” or “LINE PRES SW [P1828]” is displayed only while driving in reverse, check the continuity of “R” position
on A/T PNP switch. When there is nothing wrong with the electrical system, check the hydraulic system.
How to Erase Self-diagnostic Results
1. Perform applicable inspection of malfunctioning item and then repair or replace.
SHIFT ACT CIR
[P1819]• Transfer control device actuator circuit is shorted or open. (Mal-
functions are detected when transfer shift relay circuit is open/
shorted or relay monitor circuit is open/shorted.)
• Malfunction occurs in transfer control device drive circuit.
• Malfunction is detected in transfer shut off relay.TF-72, "Transfer Control Device"
Malfunction is detected in transfer shut off relay.TF-51, "Power Supply Circuit for
Transfer Control Unit"
ENGINE SPEED SIG
[P1820]• Malfunction is detected in engine speed signal that is output from
ECM through CAN communication.
• Improper signal is input while driving.TF-76, "Engine Speed Signal
(ECM)"
DUTY SOLENOID
[P1822]• Proper voltage is not applied to clutch pressure solenoid valve
due to open or short circuit.TF-76, "Clutch Pressure Sole-
noid"
2-4WD SOLENOID
[P1823]• Proper voltage is not applied to 2-4WD solenoid valve due to open
or short circuit.TF-80, "2-4WD Solenoid"
MOTOR RELAY
[P1824]• Motor does not operate properly due to open or short circuit in
transfer motor or motor relay.TF-84, "Transfer Motor"
OIL TEMP SEN
[P1826]• Signal voltage from fluid temperature sensor is abnormally high
(Transfer fluid temperature is abnormally low) while driving.TF-90, "Transfer Fluid Tempera-
ture"
CLUTCH PRES SW
[P1827]• Improper signal from clutch pressure switch is input due to open or
short circuit.
• Malfunction occurs in clutch pressure switch or hydraulic circuit.TF-92, "Clutch Pressure Switch"
LINE PRES SW
[P1828]• Improper signal from line pressure switch is input due to open or
short circuit.
• Malfunction occurs in line pressure switch or hydraulic circuit.TF-94, "Line Pressure Switch"
THROTTLE POSI SEN
[P1829]• Malfunction is detected in accelerator pedal position signal that is
output from ECM through CAN communication.
• Signal voltage from accelerator pedal position sensor is abnormal-
ly high or low.TF-97, "Throttle Position Signal
(ECM)"
ABS OP SIG
[P1830]• Malfunction is detected in ABS operation signal that is output from
ABS actuator and electric unit (control unit) through CAN commu-
nication.TF-97, "ABS Operation Signal
(ABS)"
VDC OP SIG
[P1831]• Malfunction is detected in VDC operation signal that is output from
ABS actuator and electric unit (control unit) through CAN commu-
nication.TF-98, "VDC Operation Signal
(ABS)"
TCS OP SIG
[P1832]• Malfunction is detected in TCS operation signal that is output from
ABS through CAN communication.TF-98, "TCS Operation Signal
(ABS)"
CAN COMM CIRCUIT
[U1000]• Malfunction has been detected from CAN communication line.TF-99, "CAN Communication
Line"
NO DTC IS DETECTED.
FURTHER TESTING MAY
BE REQUIRED.• No NG item has been detected. — Items (CONSULT-II screen
terms)Diagnostic item is detected when... Check item
TROUBLE DIAGNOSIS
TF-45
< SERVICE INFORMATION >
C
E
F
G
H
I
J
K
L
MA
B
TF
N
O
P
2. Start engine and select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Touch “ERASE” on CONSULT-II screen to erase DTC memory.
CAUTION:
If memory cannot be erased, perform applicable diagnosis.
DATA MONITOR MODE
Operation Procedure
Refer to GI-36, "CONSULT-II Start Procedure".
Display Item List
×: Standard –: Not applicable
Monitored item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELEC-
TION FROM
MENU
VHCL/S SEN·FR [km/h] or [mph]×–×Wheel speed calculated by ABS actuator and
electric unit (control unit).
Signal input with CAN communication line.
VHCL/S SEN·RR [km/h] or [mph]×–×Wheel speed calculated by TCM.
Signal input with CAN communication line.
ENGINE SPEED [rpm]×–×Engine speed calculated by ECM.
Signal input with CAN communication line.
THRTL POS SEN [V]×–×Accelerator pedal position (APP) sensor sig-
nal voltage is displayed.
Signal input with CAN communication line.
FLUID TEMP SE [V]×–×Transfer fluid temperature sensor signal volt-
age is displayed.
BATTERY VOLT [V]×–×Power supply voltage for transfer control unit.
2WD SWITCH [ON/OFF]×–×4WD shift switch status is displayed.
AUTO SWITCH [ON/OFF]×–×4WD shift switch status is displayed.
LOCK SWITCH [ON/OFF]×–×4WD shift switch status is displayed.
(LOCK means 4H of 4WD shift switch.)
4L SW [ON/OFF]×–×4WD shift switch status is displayed.
(4L means 4LO of 4WD shift switch.)
N POSI SW TF [ON/OFF]×–×Neutral-4LO switch signal status is displayed.
ATP SWITCH [ON/OFF]×–×ATP switch signal status is displayed.
WAIT DETCT SW [ON/OFF]×–×Wait detection switch status is displayed.
LINE PRES SW [ON/OFF]×–×Line pressure switch status is displayed.
CL PRES SW [ON / OFF]×–×Clutch pressure switch status is displayed.
N POSI SW AT [ON/OFF]זדN” position signal of A/T PNP switch status is
displayed.
Signal input with CAN communication line.
R POSI SW AT [ON/OFF]זדR” position signal of A/T PNP switch status is
displayed.
Signal input with CAN communication line.
P POSI SW AT [ON/OFF]זדP” position signal of A/T PNP switch status is
displayed.
Signal input with CAN communication line.
ABS OPER SW [ON/OFF]×–×ABS operation signal status is displayed.
Signal input with CAN communication line.
VDC OPER SW [ON/OFF]×–×VDC operation signal status is displayed.
Signal input with CAN communication line.
TCS OPER SW [ON/OFF]×–×TCS operation signal status is displayed.
Signal input with CAN communication line.
TF-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
THROTTLE POSI [0.0/8] –××Thottle position status is displayed.
Signal input with CAN communication line.
4WD MODE [AUTO/LOCK/2WD/4L] –××Control status of 4WD recognized by transfer
control unit. (AUTO, 4H, 2WD or 4LO)
VHCL/S COMP [km/h] or [mph] –××Vehicle speed recognized by transfer control
unit.
COMP CL TORQ [kgm] –××Calculated torque recognized by transfer con-
trol unit.
DUTY SOLENOID [%] –××Control value of clutch pressure solenoid.
2-4WD SOL [ON/OFF] –××Output condition to 2-4WD solenoid.
2-4WD SOL MON [ON/OFF] – –×Check signal for transfer control unit signal
output.
MOTOR RELAY [ON/OFF] –××Transfer motor relay signal status is dis-
played.
MOTOR RELAY MON [ON/OFF] – –×Check signal for transfer control unit signal
output.
4WD FAIL LAMP [ON/OFF] –××Control status of 4WD warning lamp is dis-
played.
2WD IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD indicator lamp) is displayed.
AUTO IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD and AUTO indicator lamp) is displayed.
LOCK IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD, AUTO and Lock indicator) is displayed.
4L IND [ON/OFF] – –×Control status of 4LO indicator lamp is dis-
played.
ATP IND [ON/OFF] – –×Control status of ATP warning lamp is dis-
played.
SHIFT POS SW1 [ON/OFF]×–×Actuator position switch 1 (Low) signal status
is displayed.
SHIFT POS SW2 [ON/OFF]×–×Actuator position switch 2 (high) signal status
is displayed.
SHIFT ACT1 [ON/OFF] –××Output condition to actuator motor (clockwise)
SHIFT AC MON1 [ON/OFF]×–×Check signal for transfer control unit signal
output
SHIFT ACT2 [ON/OFF] –××Output condition to actuator motor (counter-
clockwise)
SHIFT AC MON2 [ON/OFF]×–×Check signal for transfer control unit signal
output
T/F F SPEED [km/h] or [mph]×–×Displayed, but do not use.
A/T R SPEED [km/h] or [mph]×–×Output shaft revolution signal (Revolution
sensor) calculated by TCM.
Signal input with CAN communication line.
AT GEAR POSI [1/2/3/4/5]
×–×A/T actual gear position is displayed.
Voltage [V] – –×The value measured by the voltage probe is
displayed. Monitored item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELEC-
TION FROM
MENU
TROUBLE DIAGNOSIS
TF-49
< SERVICE INFORMATION >
C
E
F
G
H
I
J
K
L
MA
B
TF
N
O
P
PDIA0227E
Flickering pattern or
flickering conditionItems Malfunction Check items
2Output shaft revolution
signal (from TCM)• Malfunction is detected in output shaft revolution signal
that is output from TCM through CAN communication.
• Improper signal is input while driving.TF-53, "
Output Shaft
Revolution Signal
(TCM)"
3Clutch pressure sole-
noid signal• Proper voltage is not applied to clutch pressure solenoid
valve due to open or short circuit.TF-76, "Clutch Pressure
Solenoid"
4 2-4WD solenoid signal• Proper voltage is not applied to 2-4WD solenoid valve
due to open or short circuit.TF-80, "2-4WD Sole-
noid"
5 Transfer motor• Motor does not operate properly due to open or short cir-
cuit in transfer motor or motor relay.TF-84, "Transfer Motor"
6Vehicle speed signal
(from ABS)• Malfunction is detected in vehicle speed signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
• Improper signal is input while driving.TF-54, "Vehicle Speed
Sensor (ABS)"
7 CAN communication• Malfunction has been detected from CAN communication
line.TF-99, "CAN Communi-
cation Line"
8 AD converter• AD converter system of transfer control unit is malfunc-
tioning.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
9Transfer fluid tempera-
ture• Signal voltage from fluid temperature sensor is abnormal-
ly high (Transfer fluid temperature is abnormally low)
while driving.TF-90, "Transfer Fluid
Temperature"
10 Neutral-4LO switch• Improper signal from neutral-4LO switch is input due to
open or short circuit.TF-54, "Neutral-4LO
Switch"
11 Clutch pressure switch• Improper signal from clutch pressure switch is input due
to open or short circuit.
• Malfunction occurs in clutch pressure switch or hydraulic
circuit.TF-92, "Clutch Pressure
Switch"
12 Line pressure switch• Improper signal from line pressure switch is input due to
open or short circuit.
• Malfunction occurs in line pressure switch or hydraulic
circuit.TF-94, "Line Pressure
Switch"
13Engine speed signal
(from ECM)• Malfunction is detected in engine speed signal that is out-
put from ECM through CAN communication.
• Improper signal is input while driving.TF-76, "Engine Speed
Signal (ECM)"
14Throttle position sen-
sor (from ECM)• Malfunction is detected in accelerator pedal position sig-
nal that is output from ECM through CAN communication.
• Signal voltage from accelerator pedal position sensor is
abnormally high or low.TF-97, "Throttle Posi-
tion Signal (ECM)"
15 Power supply• Power supply voltage for transfer control unit is abnor-
mally low while driving.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
16 4WD shift switch• More than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.TF-57, "4WD Shift
Switch"
TF-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-51, "
Power Supply Circuit for Transfer Control Unit"
.
OK or NG
OK >> GO TO 3.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with TCM again. Refer to TF-48, "
Self-Diagnosis Procedure".
Vehicle Speed Sensor (ABS)INFOID:0000000003532532
DIAGNOSTIC PROCEDURE
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Perform self-diagnosis with ABS actuator and electric unit (control unit). Refer to BRC-26, "
CONSULT-II Func-
tion (ABS)".
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 3.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with ABS actuator and electric unit (control unit) again. Refer to BRC-26,
"CONSULT-II Function (ABS)".
Neutral-4LO SwitchINFOID:0000000003532533
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Monitored item Content Condition Display value
N POSI SW TF [ON/
OFF]Condition of neutral-4LO
switch• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 2WD,
AUTO or 4HOFF
4WD shift switch: 4H to
4LO (While actuator mo-
tor is operating.)OFF → ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.)ON → OFF
4WD shift switch: 4LO ON