AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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Revision: 2007 April2007 M35/M45
AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
PREPARATION ......................................................... 10
Special Service Tools ............................................. 10
Commercial Service Tools ....................................... 11
A/T FLUID ................................................................. 12
Changing A/T Fluid ................................................ 12
Checking A/T Fluid ................................................. 13
A/T Fluid Cooler Cleaning ...................................... 14
A/T CONTROL SYSTEM .......................................... 17
Cross-Sectional View (VQ35DE Models for 2WD) ... 17
Cross-Sectional View (VK45DE Models for 2WD) ... 18
Cross-Sectional View (AWD Models) ..................... 19
Shift Mechanism ..................................................... 20
TCM Function ......................................................... 31
CAN Communication .............................................. 32
Input/Output Signal of TCM .................................... 32
Line Pressure Control ............................................ 33
Shift Control ........................................................... 34
Lock-up Control ...................................................... 37
Engine Brake Control ............................................. 38
Control Valve .......................................................... 38
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 40
Introduction ............................................................ 40
OBD-II Function for A/T System ............................. 40
One or Two Trip Detection Logic of OBD-II ............ 40
OBD-II Diagnostic Trouble Code (DTC) ................. 40
Malfunction Indicator Lamp (MIL) ........................... 43
TROUBLE DIAGNOSIS ............................................ 44
DTC Inspection Priority Chart ................................ 44
Fail-safe ................................................................. 44How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 46
A/T Electrical Parts Location .................................. 51
Circuit Diagram ....................................................... 52
Inspections before Trouble Diagnosis .................... 53
Check before Engine Is Started .............................. 57
Check at Idle ........................................................... 57
Cruise Test - Part 1 ................................................. 59
Cruise Test - Part 2 ................................................. 61
Cruise Test - Part 3 ................................................. 61
Vehicle Speed at Which Gear Shifting Occurs ....... 63
Vehicle Speed at Which Lock-Up Occurs/Releases ... 63
Symptom Chart ....................................................... 64
TCM Input/Output Signal Reference Values ........... 89
CONSULT-II Function (A/T) .................................... 90
Diagnostic Procedure without CONSULT-II ..........103
DTC U1000 CAN COMMUNICATION LINE ............105
Description ............................................................105
On Board Diagnosis Logic ....................................105
Possible Cause .....................................................105
DTC Confirmation Procedure ...............................105
Wiring Diagram — AT — CAN ..............................106
Diagnostic Procedure ...........................................107
DTC P0615 START SIGNAL CIRCUIT ...................108
Description ............................................................108
CONSULT-II Reference Value ..............................108
On Board Diagnosis Logic ....................................108
Possible Cause .....................................................108
DTC Confirmation Procedure ...............................108
Wiring Diagram — AT — STSIG ..........................109
Diagnostic Procedure ...........................................110
DTC P0700 TCM .....................................................112
Description ............................................................112
On Board Diagnosis Logic ....................................112
Possible Cause .....................................................112
DTC Confirmation Procedure ...............................112
Diagnostic Procedure ...........................................112
DTC P0705 PARK/NEUTRAL POSITION SWITCH .113
Description ............................................................113
CONSULT-II Reference Value ..............................113
INDEX FOR DTC
AT-5
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Revision: 2007 April2007 M35/M45
INDEX FOR DTCPFP:00024
Alphabetical Index NCS001JA
NOTE:
If DTC “U1000” is displayed with other DTC, first perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION LINE”. Refer to AT- 1 0 5
.
*1: These numbers are prescribed by SAE J2012.
*2: For VQ35DE engine.Items
(CONSULT-II screen terms)DTC
Reference page OBD-II Except OBD-II
CONSULT-II
GST (*1) CONSULT-II only “A/T”
A/T 1ST E/BRAKING — P1731AT-145
ATF PRES SW 1/CIRC — P1841AT-172
ATF PRES SW 3/CIRC — P1843AT-174
ATF PRES SW 5/CIRC — P1845AT-176
ATF PRES SW 6/CIRC — P1846AT-178
A/T INTERLOCK P1730 P1730AT-142
A/T TCC S/V FNCTN P0744 P0744 AT-128
ATF TEMP SEN/CIRC P0710 P1710AT-135
CAN COMM CIRCUIT U1000 U1000AT-105
D/C SOLENOID/CIRC P1762 P1762AT-155
D/C SOLENOID FNCTN P1764 P1764 AT-157
ENGINE SPEED SIG P0725 (*2) P0725AT-124
FR/B SOLENOID/CIRC P1757 P1757AT-151
FR/B SOLENOID FNCT P1759 P1759 AT-153
HLR/C SOL/CIRC P1767 P1767AT-159
HLR/C SOL FNCTN P1769 P1769 AT-161
I/C SOLENOID/CIRC P1752 P1752AT-147
I/C SOLENOID FNCTN P1754 P1754 AT-149
L/PRESS SOL/CIRC P0745 P0745AT-130
LC/B SOLENOID/CIRC P1772 P1772AT-163
LC/B SOLENOID FNCT P1774 P1774 AT-165
MANU MODE SW/CIRC — P1815AT-167
PNP SW/CIRC P0705 P0705AT- 11 3
STARTER RELAY/CIRC — P0615AT-108
TCC SOLENOID/CIRC P0740 P0740AT-126
TCM P0700 P0700AT- 11 2
TP SEN/CIRC A/T P1705 (*2) P1705AT-132
TURBINE REV S/CIRC P0717 P0717AT- 11 7
VEH SPD SE/CIR·MTR — P1721AT-140
VEH SPD SEN/CIR AT P0720 P0720AT- 11 9
AT-6
INDEX FOR DTC
Revision: 2007 April2007 M35/M45
DTC No. Index NCS001JB
NOTE:
If DTC “U1000” is displayed with other DTC, first perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION LINE”. Refer to AT- 1 0 5
.
*1: These numbers are prescribed by SAE J2012.
*2: For VQ35DE engine.DTC
Items
(CONSULT-II screen terms)Reference page OBD-II Except OBD-II
CONSULT-II
GST (*1)CONSULT-II
only “A/T”
— P0615 STARTER RELAY/CIRCAT- 1 0 8
P0700 P0700 TCMAT- 11 2
P0705 P0705 PNP SW/CIRCAT- 11 3
P0710 P1710 ATF TEMP SEN/CIRCAT- 1 3 5
P0717 P0717 TURBINE REV S/CIRCAT- 11 7
P0720 P0720 VEH SPD SEN/CIR ATAT- 11 9
P0725 (*2) P0725 ENGINE SPEED SIGAT- 1 2 4
P0740 P0740 TCC SOLENOID/CIRCAT- 1 2 6
P0744 P0744 A/T TCC S/V FNCTNAT- 1 2 8
P0745 P0745 L/PRESS SOL/CIRCAT- 1 3 0
P1705 (*2) P1705 TP SEN/CIRC A/TAT- 1 3 2
— P1721 VEH SPD SE/CIR·MTRAT- 1 4 0
P1730 P1730 A/T INTERLOCKAT- 1 4 2
— P1731 A/T 1ST E/BRAKINGAT- 1 4 5
P1752 P1752 I/C SOLENOID/CIRCAT- 1 4 7
P1754 P1754 I/C SOLENOID FNCTNAT- 1 4 9
P1757 P1757 FR/B SOLENOID/CIRCAT- 1 5 1
P1759 P1759 FR/B SOLENOID FNCTAT- 1 5 3
P1762 P1762 D/C SOLENOID/CIRCAT- 1 5 5
P1764 P1764 D/C SOLENOID FNCTNAT- 1 5 7
P1767 P1767 HLR/C SOL/CIRCAT- 1 5 9
P1769 P1769 HLR/C SOL FNCTNAT- 1 6 1
P1772 P1772 LC/B SOLENOID/CIRCAT- 1 6 3
P1774 P1774 LC/B SOLENOID FNCTAT- 1 6 5
— P1815 MANU MODE SW/CIRCAT- 1 6 7
— P1841 ATF PRES SW 1/CIRCAT- 1 7 2
— P1843 ATF PRES SW 3/CIRCAT- 1 7 4
— P1845 ATF PRES SW 5/CIRCAT- 1 7 6
— P1846 ATF PRES SW 6/CIRCAT- 1 7 8
U1000 U1000 CAN COMM CIRCUITAT- 1 0 5
TROUBLE DIAGNOSIS
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4❏ Perform all road tests and enter checks in required inspection items.AT- 5 7
4-1.Check before engine is started AT- 5 7
❏ AT- 1 9 0 , "A/T CHECK Indicator Lamp Does Not Come On"
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 2 ,AT-103
❏ AT-105, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-108, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-112, "DTC P0700 TCM"
❏ AT-113, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-117, "DTC P0717 TURBINE REVOLUTION SENSOR"
❏ AT-119, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-124, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-126, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-128, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-130, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-132, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-135, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-140, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-142, "DTC P1730 A/T INTERLOCK"
❏ AT-145, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-147, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-149, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-151, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-153, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-155, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-157, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-159, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-161, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-163, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-165, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-167, "DTC P1815 MANUAL MODE SWITCH"
❏ AT-172, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-174, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-176, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-178, "DTC P1846 ATF PRESSURE SWITCH 6"
4-2.Check at IdleAT- 5 7
❏ AT- 1 9 0 , "Engine Cannot Be Started in “P” or “N” Position"
❏ AT- 1 9 1 , "In “P” Position, Vehicle Moves When Pushed"
❏ AT- 1 9 2 , "In “N” Position, Vehicle Moves"
❏ AT- 1 9 3 , "Large Shock (“N” to “D” Position)"
❏ AT- 1 9 5 , "Vehicle Does Not Creep Backward in “R” Position"
❏ AT- 1 9 7 , "Vehicle Does Not Creep Forward in “D” Position"
4-3.Cruise TestAT- 5 9
Part 1
❏ AT- 1 9 9 , "
Vehicle Cannot Be Started from D1"
❏ AT- 2 0 1 , "A/T Does Not Shift: D1 → D2"
❏ AT- 2 0 3 , "A/T Does Not Shift: D2 → D3"
❏ AT- 2 0 5 , "A/T Does Not Shift: D3 → D4"
❏ AT- 2 0 7 , "A/T Does Not Shift: D4 → D5"
❏ AT- 2 0 9 , "A/T Does Not Lock-up"
❏ AT- 2 1 0 , "A/T Does Not Hold Lock-up Condition"
❏ AT- 2 1 2 , "Lock-up Is Not Released"
❏ AT- 2 1 2 , "Engine Speed Does Not Return to Idle"
AT-50
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
44-3Part 2AT- 6 1
❏ AT-199, "Vehicle Cannot Be Started from D1"
❏ AT-201, "A/T Does Not Shift: D1 → D2"
❏ AT-203, "A/T Does Not Shift: D2 → D3"
❏ AT-205, "A/T Does Not Shift: D3 → D4"
Part 3AT- 6 1
❏ AT-213, "Cannot Be Changed to Manual Mode"
❏ AT-214, "A/T Does Not Shift: 5th Gear → 4th Gear"
❏ AT-215, "A/T Does Not Shift: 4th Gear → 3rd Gear"
❏ AT-217, "A/T Does Not Shift: 3rd Gear → 2nd Gear"
❏ AT-218, "A/T Does Not Shift: 2nd Gear → 1st Gear"
❏ AT-220, "Vehicle Does Not Decelerate by Engine Brake"
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 2 , AT-103
❏ AT-105, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-108, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT- 11 2 , "DTC P0700 TCM"
❏ AT- 11 3 , "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT- 11 7 , "DTC P0717 TURBINE REVOLUTION SENSOR"
❏ AT- 11 9 , "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-124, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-126, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-128, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-130, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-132, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-135, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-140, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-142, "DTC P1730 A/T INTERLOCK"
❏ AT-145, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-147, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-149, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-151, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-153, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-155, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-157, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-159, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-161, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-163, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-165, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-167, "DTC P1815 MANUAL MODE SWITCH"
❏ AT-172, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-174, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-176, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-178, "DTC P1846 ATF PRESSURE SWITCH 6"
5❏ Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunctioning parts.
6❏ Perform all road tests and enter the checks again for the required items.AT- 5 7
7❏ For any remaining NG items, perform the “Diagnostics Procedure” and repair or replace the malfunctioning
parts. See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.)AT- 6 4
8❏ Erase the results of the self-diagnostics from the TCM.AT- 9 6, AT-
104
AT-92
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAGNOSTIC RESULT MODE
After performing self-diagnosis, place check marks for results on the AT- 4 8 , "DIAGNOSTIC WORKSHEET" .
Reference pages are provided following the items.
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE”
screen.
Display shows malfunction experienced since the last erasing
operation.
Display Items List
X: Applicable, —: Not applicable
BCIA0031E
Items (CONSULT-
II screen terms)Malfunction is detected when...TCM self-
diagnosisOBD-II (DTC)
Reference
page
“A/T” with
CONSULT-IIMIL indicator
lamp*1,
“ENGINE” with
CONSULT-II or
GST
CAN COMM CIR-
CUIT
When TCM is not transmitting or receiving CAN communi-
cation signal for 2 seconds or more.U1000 U1000AT-105
STARTER RELAY/
CIRC
If this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction.
(And if it is OFF in “P” or “N” position, this too is judged to
be a malfunction.)P0615 —AT-108
TCMTCM is malfunctioning P0700 P0700AT- 11 2
PNP SW/CIRC
PNP switch 1-4 signals input with impossible pattern.
“P” position is detected from “N” position without any other
position being detected in between.P0705 P0705AT- 11 3
TURBINE REV S/
CIRC
TCM does not receive the proper voltage signal from the
sensor.
TCM detects an irregularity only at position of 4th gear for
turbine revolution sensor 2.P0717 P0717AT- 11 7
VEH SPD SEN/
CIR AT
Signal from vehicle speed sensor A/T (revolution sensor)
not input due to cut line or the like.
Unexpected signal input during running.
After ignition switch is turned ON, unexpected signal input
from vehicle speed sensor MTR before the vehicle starts
moving.P0720 P0720AT- 11 9
ENGINE SPEED
SIGTCM does not receive the CAN communication signal from
the ECM.P0725 P0725*3AT-124
TCC SOLENOID/
CIRCNormal voltage not applied to solenoid due to cut line,
short, or the like.P0740 P0740AT-126
A/T TCC S/V
FNCTNA/T cannot perform lock-up even if electrical circuit is good.
TCM detects as irregular by comparing difference value
with slip rotation.P0744 P0744*2AT-128
AT-112
DTC P0700 TCM
Revision: 2007 April2007 M35/M45
DTC P0700 TCMPFP:31036
DescriptionNCS001KW
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The
TCM controls the A/T.
On Board Diagnosis LogicNCS001KX
This is an OBD-II self-diagnostic item.
Diagnostic trouble code “P0700 TCM” with CONSULT-II is detected when TCM is malfunctioning.
Possible CauseNCS001KY
TCM.
DTC Confirmation ProcedureNCS001KZ
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Run engine for at least 2 consecutive seconds at idle speed.
6. If DTC is detected, go to AT- 11 2 , "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II”.
Diagnostic ProcedureNCS001L0
1. CHECK DTC
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode for “A/T” with CONSULT-
II.
3. Touch “ERASE”.
4. Turn ignition switch OFF and wait for at least 10 seconds.
5. Perform “DTC confirmation procedure”. Refer to AT- 11 2 , "
DTC
Confirmation Procedure" .
Is the
“TCM” displayed again?
YES >> Replace the control valve with TCM. Refer to AT- 2 3 6 ,
"Control Valve With TCM and A/T Fluid Temperature
Sensor 2" .
NO >>INSPECTION END
BCIA0030E
BCIA0031E
OVERHAUL
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Revision: 2007 April2007 M35/M45
VQ35DE models
SCIA7001E
1. Needle bearing 2. Bearing race 3. High and low reverse clutch assembly
4. Needle bearing 5. Direct clutch assembly 6. Reverse brake dish plate