FRONT SUSPENSION ASSEMBLY
FSU-7
[2WD]
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FSU
Revision: 2007 April2007 M35/M45
THE ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
–The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
–This may result in an ERROR.
Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). DO NOT use this “Rolling Compensation”
method.
–Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
–See Instructions in the alignment machine you're using for more information on this.
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install the CCK gauge attachment [SST: KV991040S0 ( – )] with the following procedure on wheel, then
measure wheel alignment.
1. Remove three wheel nuts, and install the guide bolts to hub bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.
5. Place the dent of alignment gauge onto the projection of the
center plate and tightly contact them to measure.
CAUTION:
If camber, caster, or kingpin inclination angle is outside
the standard, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is
detected.
Kingpin inclination angle is reference value, no inspec-
tion is required.
SEIA0240E
Camber, caster, kingpin inclination angles:
Refer to FSU-19, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SEIA0241E
FSU-20
[2WD]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
Wheelarch Height (Unladen*)NES000IL
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Tire size 245/45R18 245/40R19
Front (Hf)USA 717 mm (28.23 in)
721 mm (28.39 in)
CANADA 718 mm (28.27 in)
Rear (Hr)USA 710 mm (27.95 in)
711 mm (27.99 in)
CANADA 711 mm (27.99 in)
SFA818A
FSU-24
[AWD]
FRONT SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection NES000IQ
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION OF UPPER LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool between transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
SHOCK ABSORBER INSPECTION
Check for oil leakage, damage and breakage of installation positions.
Wheel Alignment InspectionNES000IR
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout. Refer to WT-6, "
ROAD WHEEL" .
3. Check wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
4. Check transverse link ball joint axial end play. Refer to FSU-32, "
INSPECTION AFTER REMOVAL" .
5. Check shock absorber operation.
6. Check each mounting part of axle and suspension for looseness and deformation.
7. Check each of suspension member, shock absorber, upper link and transverse link for cracks, deforma-
tion and other damage.
8. Check vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule.Axial end play : 0 mm (0 in)
FRONT SUSPENSION ASSEMBLY
FSU-25
[AWD]
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FSU
Revision: 2007 April2007 M35/M45
THE ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
–The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
–This may result in an ERROR.
Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). DO NOT use this “Rolling Compensation”
method.
–Use the “Jacking Compensation Method”. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
–See Instructions in the alignment machine you're using for more information on this.
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install the CCK gauge attachment [SST: KV991040S0 ( – )] with the following procedure on wheel, then
measure wheel alignment.
1. Remove three wheel nuts, and install the guide bolts to hub bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.
5. Place the dent of alignment gauge onto the projection of the
center plate and tightly contact them to measure.
CAUTION:
If camber, caster, or kingpin inclination angle is outside
the standard, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is
detected.
Kingpin inclination angle is reference value, no inspec-
tion is required.
SEIA0240E
Camber, caster, kingpin inclination angles:
Refer to FSU-37, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SEIA0241E
SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-37
[AWD]
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Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)NES000IZ
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointNES000J0
Wheelarch Height (Unladen*)NES000J1
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)Minimum –1° 00′ (–1.00°)
Nominal –0° 15′ (–0.25°)
Maximum 0° 30′ (–0.50°)
Left and right difference 33′ (0.55°) or less
Caster
Degree minute (Decimal degree)Minimum 3° 05′ (3.08°)
Nominal 3° 50′ (3.83°)
Maximum 4° 35′(4.58°)
Left and right difference 39′ (0.65°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 6° 30′ (6.50°)
Nominal 7° 15′ (7.25°)
Maximum 8° 00′ (8.00°)
Total toe-inDistanceMinimum 0 mm (0 in)
Nominal In 1 mm (0.04 in)
Maximum In 2 mm (0.08 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0′ (0°)
Nominal In 3′ (0.05°)
Maximum In 6′ (0.10°)
Swing torqueTransverse link 0.5 - 3.6 N·m (0.06 - 0.36 kg-m, 5 - 31 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Measurement on spring balanceTransverse link 7.8 - 56.3 N (0.8 - 5.7 kg, 1.8 - 12.5 lb)
Upper link 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
Rotating torqueTransverse link 0.5 - 3.9 N·m (0.06 - 0.39 kg-m, 5 - 34 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Axial end play0 mm (0 in)
Tire s ize245/45R18
Front (Hf)USA 731 mm (28.78 in)
CANADA 732 mm (28.82 in)
Rear (Hr)USA 725 mm (28.54 in)
CANADA 726 mm (28.58 in)
SFA818A
IDENTIFICATION INFORMATION
GI-51
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Revision: 2007 April2007 M35/M45
Dimensions NAS00086
Unit: mm (in)
*1: 2-wheel drive model
*2: All-wheel drive model
Wheels & Tires NAS00087
*: 2-wheel drive modelOverall lengthwithout front license plate 4,893 (192.6)
with front license plate 4,899 (192.9)
Overall width 1,798 (70.8)
Overall height 1,508 (59.4)*1, 1,523 (60.0)*2
Front tread 1,537 (60.5)*1, 1,551 (61.1)*2
Rear tread 1,550 (61.0)*1, 1,543 (60.7)*2
Wheelbase 2,900 (114.2)
Conventional Spare
Road wheel/offset mm (in)18 X 8JJ Aluminum/47 (1.85)
19 X 8.5JJ Aluminum/50 (1.97)*17x4T/30 (1.18)
Tire sizeP245/45R18 96V
245/40R19 94W*T145/80D17 107M
LT-3
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Revision: 2007 April2007 M35/M45 System Description .............................................. 134
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM) . 135
HEADLAMP AUTO AIMING .............................. 136
OUTLINE ........................................................... 136
AFS OPERATION ............................................. 137
HEADLAMP AUTO AIMING OPERATION ........ 139
CAN COMMUNICATION SYSTEM DESCRIP-
TION .................................................................. 139
CAN COMMUNICATION UNIT ......................... 139
Component Parts Description .............................. 140
AFS CONTROL UNIT ....................................... 140
SWIVEL ACTUATOR ........................................ 140
AIMING MOTOR ............................................... 140
AFS SWITCH .................................................... 141
HEIGHT SENSOR ............................................ 141
STEERING ANGLE SENSOR .......................... 141
IPDM E/R .......................................................... 141
ECM .................................................................. 141
TCM .................................................................. 141
UNIFIED METER AND A/C AMP. ..................... 141
COMBINATION METER ................................... 141
Schematic ............................................................ 142
Wiring Diagram — AFS — ................................... 143
Terminals and Reference Values for AFS Control
Unit ....................................................................... 149
How to Proceed with Trouble Diagnosis .............. 151
Preliminary Check ................................................ 151
CONSULT-II Function (ADAPTIVE LIGHT) .......... 152
CONSULT-II BASIC OPERATION ..................... 152
WORK SUPPORT (STEERING ANGLE SEN-
SOR ADJUSTMENT) ........................................ 152
WORK SUPPORT (LEVELIZER ADJUSTMENT)
. 152
SELF-DIAG RESULTS ...................................... 153
DATA MONITOR ............................................... 157
ACTIVE TEST ................................................... 159
Symptom Chart .................................................... 160
DTC B2503 SWIVEL ACTUATOR RH ................. 161
DTC B2504 SWIVEL ACTUATOR LH .................. 168
DTC B2514 HI SEN UNUSUAL RR ..................... 175
DTC B2521 ECU CIRC ........................................ 179
AFS Operation Check (Function Test) ................. 182
Auto Aiming Operation Check (Function Test) ..... 184
AFS Switch Does Not Operate ............................. 186
Auto Aiming Does Not Operate (Check Aiming
Motor System Circuit) ........................................... 188
AFS OFF Indicator Does Not Operate ................. 191
Removal and Installation of Steering Angle Sensor . 191
Removal and Installation of Front Combination
Lamp .................................................................... 191
Removal and Installation of AFS Control Unit ...... 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 192
Removal and Installation of AFS Switch .............. 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 192
Removal and Installation of Height Sensor .......... 193
REMOVAL ......................................................... 193
INSTALLATION ................................................. 193FRONT FOG LAMP ................................................194
Component Parts and Harness Connector Location .194
System Description ...............................................194
OUTLINE ...........................................................195
COMBINATION SWITCH READING FUNCTION .196
EXTERIOR LAMP BATTERY SAVER CONTROL .196
CAN Communication System Description ............196
CAN Communication Unit .....................................196
Schematic .............................................................197
Wiring Diagram — F/FOG — ................................198
Terminals and Reference Values for BCM ............202
Terminals and Reference Values for IPDM E/R ....203
How to Perform Trouble Diagnoses .....................203
Preliminary Check ................................................203
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................203
CONSULT-II Functions (BCM) ..............................204
CONSULT-II Functions (IPDM E/R) ......................204
Front Fog Lamps Do Not Illuminate (Both Sides) . 205
Front Fog Lamp Does Not Illuminate (One Side) . 208
Front Fog Lamps Do Not Turn OFF ......................209
Aiming Adjustment ................................................210
Bulb Replacement ................................................211
Removal and Installation ......................................211
REMOVAL .........................................................211
INSTALLATION .................................................211
TURN SIGNAL AND HAZARD WARNING LAMPS .212
Component Parts and Harness Connector Location .212
System Description ...............................................212
TURN SIGNAL OPERATION ............................212
HAZARD LAMP OPERATION ...........................213
COMBINATION SWITCH READING FUNCTION .214
CAN Communication System Description ............214
CAN Communication Unit .....................................214
Schematic .............................................................215
Wiring Diagram — TURN — .................................216
Terminals and Reference Values for BCM ............220
How to Perform Trouble Diagnoses .....................221
Preliminary Check ................................................222
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................222
CONSULT-II Functions (BCM) ..............................223
CONSULT-II BASIC OPERATION .....................223
DATA MONITOR ...............................................223
ACTIVE TEST ...................................................223
Turn Signal Lamp Does Not Operate ...................224
Hazard Warning Lamp Does Not Operate But Turn
Signal Lamp Operate ............................................226
Turn Signal Indicator Lamp Does Not Operate ....227
Bulb Replacement/Removal and Installation of Side
Turn Signal Lamp .................................................229
REMOVAL .........................................................229
INSTALLATION .................................................229
Bulb Replacement (Front Turn Signal Lamp) .......229
Bulb Replacement (Rear Turn Signal Lamp) ........229
Removal and Installation of Front Turn Signal Lamp .229
Removal and Installation of Rear Turn Signal Lamp .229
LIGHTING AND TURN SIGNAL SWITCH ..............230
Removal and Installation ......................................230
ACTIVE AFS
LT-135
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Revision: 2007 April2007 M35/M45
Height sensor signal from height sensor connected to AFS control unit
Swivel position sensor signal from swivel position sensor built into both right and left swivel actuators con-
nected to AFS control unit
In response to the state of control, AFS control unit switches commands of AFS off indicator signal sent to uni-
fied meter and A/C amp. via CAN communication; and then turns on/off or blinks AFS off indicator lamp built in
the combination meter.
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM)
AFS increases viewability of cornering direction by changing light axis automatically to the direction of travel
with low beam headlamps during vehicle's cornering.
AFS switch allows AFS function to be stopped.
AFS control unit determines the current vehicle conditions by each received signals, and sends commands to
the low beam headlamp to swivel. With the headlamps (HIGH/LOW) illuminated, the AFS switch on, engine
running and the A/T select lever in any position but range P or range R, the low beam headlamps are opera-
tive by AFS control unit commands.
As the steering wheel is turned to the left (right), the left (right) low beam headlamp will automatically swivel
angle in accordance with the steering angle and vehicle speed, and stop the operation when the steering
wheel is returned to the straight-ahead position.
Swivel operation allows drive signal to be sent to the swivel actuator on the side that AFS control unit is actu-
ated. Step motor built in swivel actuator adjusts low beam projector of headlamp to swivel angle that matches
drive signal. Swivel position sensor built in swivel actuator detects swivel angle and transmits a swivel position
sensor signal to the AFS control unit. AFS control unit monitors if swivel operation is performed normally via
swivel position sensor signal.
Swivel operation
*1: Included high beam illuminated.
*2: The swivel operates when running at approx. 25 km/h (15.5 MPH). When swivel operation is started, it works on until vehicle
stops.
*3: The low beam headlamps perform small movements when AFS control unit detects start of the engine. This is normal with ini-
tialization of swivel actuator by AFS control unit.Low beam
statusA/T selector
lever positionVehicle speed AFS switch Engine speed Low beam
headlamp LH
(swivel)Low beam
headlamp RH
(swivel)
Left turn
Illuminated*
1Except P, R
Running*2ONWhile engine
running*3×
Right turn
Illuminated*
1Except P, R Irrespective ONWhile engine
running*3×